Yeast centrifuge separator for pharmaceutical applications

Optimize microorganism recovery with high purity and efficiency, utilizing advanced centrifuge technology designed for consistent, automated operation that maintains concentrate quality despite feed variations.

Efficiently Separates and Recovers Yeast and Microorganisms

The MBUX industrial centrifuge from Alfa Laval is engineered for precise and hygienic yeast and microorganism recovery in pharmaceutical and biotech applications. This centrifuge is distinguished by its self-regulating vortex nozzles, maintaining a consistent concentrate dryness regardless of feed variations. It operates continuously, optimizing throughput and integrating seamlessly into automated production lines. With capacities accommodating various process demands, it efficiently purifies products such as yeast extract, APIs, and probiotics. Its construction uses high-grade Super Duplex stainless steel, ensuring corrosion resistance and compliance with GMP standards. Designed for ease of maintenance, it features automated Cleaning In Place (CIP) at full speed, which along with its vibration sensors, enhances operational stability and hygiene.

Benefits

  • Ensures high-purity recovery of microorganisms and APIs, enhancing product quality.
  • Minimizes energy use through a closed, pressurized system, reducing operational costs.
  • Maintains consistent solid concentration with self-regulating vortex nozzles, optimizing process efficiency.
  • Enhances hygiene by eliminating the need for pump systems, reducing contamination risk.
  • Facilitates easy maintenance with automated CIP, decreasing downtime and labor needs.

General


Applications
Biopharmaceuticals,Microorganism recovery,Yeast separation,Pharmaceuticals
End products
Active pharmaceutical ingredients (apis),Antibiotics,Plasma products,Yeast extract,Probiotics
Steps before
Fermentation,Cultivation,Mixing
Steps after
CIP (Cleaning In Place),Drying,Filtration,Sterilization
Input ingredients
yeast,microorganisms,slurry,concentrate
Output ingredients
discharged solids,clarified liquid phase,concentrated solids,concentrate
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Material
High-grade stainless steel
Material
Super Duplex stainless steel
Seal Material
EPDM / Nitrile rubber
Energy Efficiency
Low energy requirements
Automation
Self-regulating vortex nozzles
Cleaning Method
Cleaning In Place (CIP)
Phase Discharge
Under pressure
Solids Discharge
Intermittent opening
Vibration Sensors
Included
Motor
Flange-mounted,pre-mounted at factory
Capacity
Different sizes available

Operating Characteristics


Working Mechanism
Disc type bowl with vortex nozzles
Integration Steps
Yield improved with self-regulating vortex nozzles
CIP Principles
Automated CIP at full speed
Batch vs. Continuous Operation
Continuous with intermittent bowl opening
Foaming Control
Both phases discharged under pressure
Solids Discharge Method
Guided to concentrate tubes
Energy Efficiency
Low energy requirements in closed system
Hygienic Design
Closed system,stainless steel parts
Solids Ejection
Bowl opens intermittently
Automation Level
Pre-mounted flange motor,speed and vibration sensors

Material Compatibility


Abrasion resistance
High-grade stainless steel
Biological compatibility
Food-approved EPDM or nitrile rubber
Cleanability
Automated CIP
Corrosive resistance (e.g. acids)
Super Duplex stainless steel

Product type Characteristics


Adaptability
Self-regulating vortex nozzles

Physical Characteristics


Machine footprint
Varies by size
Bowl material
Super Duplex stainless steel
Rubber seals
Food-approved EPDM or nitrile rubber
Control panel type
Automated with sensors
Discharge method
Under pressure discharge
Drive type
Flange-mounted motor
Feed/Discharge configuration
Closed system

Custom Options


Control panel type
Flange-mounted control panel
Integration possibilities
Self-regulating vortex nozzles
Material type
Super Duplex stainless steel
Motor type
Factory pre-mounted flange motor