Industrial mixer for high moisture content products
Optimize the texture and consistency of high-moisture foods with precision milling, ensuring seamless integration into your continuous production line while reducing downtime for cleaning and maintenance.
Mills and Reduces High-Moisture Food Products
The Comitrol Processor Model 3000 from Urschel Laboratories is a high-speed milling machine specifically tailored for processing high-moisture food products such as vegetables, cooked meats, and seafood mixtures. Utilizing a powerful motor of up to 40 HP, it operates continuously for maximum throughput, making it ideal for integration into demanding production environments. The machine’s specially designed impellers and 6-inch cutting heads ensure precise reductions, producing end-products like ground beef for sausage, tofu spread, and creamed corn. Its stainless steel construction offers robustness and sanitation, while the two-piece enclosure simplifies cleaning and maintenance, minimizing downtime. Designed with user adaptability in mind, the Model 3000 supports easy disassembly for care of its cutting parts, ensuring long-term operational reliability in food, dairy, meat, vegetable, seafood, and bakery industries.
Benefits
- Ensures consistent product texture with precision-cutting capabilities.
- Minimizes downtime with continuous operation and easy maintenance.
- Enhances sanitation with durable stainless steel construction.
- Reduces labor costs through simplified cleaning and disassembly.
- Accommodates diverse processing needs with customizable impeller selections.
- Applications
- Soybean granule, Cooked meats, Soybean paste, Bean paste, Beef tissue, Seafood mixture, Vegetables, Corn kernel, Ricotta cheese
- End products
- Seafood paté, Textured soy protein, Cornmeal, Refried beans, Creamed corn, Cheese spread, Tofu spread, Ground beef for sausage, Gelatin products
- Steps before
- Input Preparation, Chopping, Pre-cooking, Sizing
- Steps after
- Packaging, Storage, Transportation, Further Processing
- Input ingredients
- whole kernel sweet corn, cooked meats, vegetables, squid/fish mixture, soybean paste, soybean granule, corn kernel, bean paste, beef tissue, ricotta cheese
- Output ingredients
- coarse reductions, fine reductions
- Market info
- Urschel is known for its expertise in precision cutting technology and manufacturing industrial food processing equipment, especially cutting machines. It has a strong reputation for quality and innovation in delivering engineered-to-order solutions for the food processing industry.
- Motor Power
- 15, 30, or 40 HP (11.2, 22.4, or 30 kW)
- Input Size
- Maximum 2-1/2" (63.5 mm) in any dimension
- Length
- 51.69" (1313 mm)
- Width
- 32.92" (836 mm)
- Height
- 71.75" (1822 mm) with 40 HP motor
- Net Weight
- 1100 lb (499 kg)
- Cuts
- Coarse to fine reductions
- Cutting Head Diameter
- 6" (152.4 mm)
- Material
- Stainless steel construction
- Working mechanism
- Impeller with vertical knives
- Flow type
- Continuous
- Disassembly process
- Simplified for easy cleaning
- Automation level
- Manual / Automated operation
- Cleaning method
- Manual
- Material processed
- High moisture content products
- Abrasion resistance
- Yes
- Biological compatibility
- Suitable for food-grade applications
- Cleanability
- Easy disassembly for cleaning
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- High moisture content products
- Suited for products
- Whole kernel corn, cooked meats, vegetables
- Machine footprint - Length
- 51.69" (1313 mm)
- Machine footprint - Width
- 32.92" (836 mm)
- Machine footprint - Height
- 71.75" (1822 mm)
- Net Weight
- 1100 lb (499 kg)
- Motor Options
- 15, 30, or 40 HP (11.2, 22.4, or 30 kW)
- Enclosure Type
- Two-piece for simplified disassembly
- Construction Material
- Stainless steel