Industrial mixer for high moisture content products

Optimize the texture and consistency of high-moisture foods with precision milling, ensuring seamless integration into your continuous production line while reducing downtime for cleaning and maintenance.

Mills and Reduces High-Moisture Food Products

The Comitrol Processor Model 3000 from Urschel Laboratories is a high-speed milling machine specifically tailored for processing high-moisture food products such as vegetables, cooked meats, and seafood mixtures. Utilizing a powerful motor of up to 40 HP, it operates continuously for maximum throughput, making it ideal for integration into demanding production environments. The machine’s specially designed impellers and 6-inch cutting heads ensure precise reductions, producing end-products like ground beef for sausage, tofu spread, and creamed corn. Its stainless steel construction offers robustness and sanitation, while the two-piece enclosure simplifies cleaning and maintenance, minimizing downtime. Designed with user adaptability in mind, the Model 3000 supports easy disassembly for care of its cutting parts, ensuring long-term operational reliability in food, dairy, meat, vegetable, seafood, and bakery industries.

Benefits

  • Ensures consistent product texture with precision-cutting capabilities.
  • Minimizes downtime with continuous operation and easy maintenance.
  • Enhances sanitation with durable stainless steel construction.
  • Reduces labor costs through simplified cleaning and disassembly.
  • Accommodates diverse processing needs with customizable impeller selections.

General


Applications
Soybean granule,Cooked meats,Soybean paste,Bean paste,Beef tissue,Seafood mixture,Vegetables,Corn kernel,Ricotta cheese
End products
Seafood paté,Textured soy protein,Cornmeal,Refried beans,Creamed corn,Cheese spread,Tofu spread,Ground beef for sausage,Gelatin products
Steps before
Input Preparation,Chopping,Pre-cooking,Sizing
Steps after
Packaging,Storage,Transportation,Further Processing
Input ingredients
whole kernel sweet corn,cooked meats,vegetables,squid/fish mixture,soybean paste,soybean granule,corn kernel,bean paste,beef tissue,ricotta cheese
Output ingredients
coarse reductions,fine reductions
Market info
Urschel is known for its expertise in precision cutting technology and manufacturing industrial food processing equipment, especially cutting machines. It has a strong reputation for quality and innovation in delivering engineered-to-order solutions for the food processing industry.

Technical Specifications


Motor Power
15,30,or 40 HP (11.2,22.4,or 30 kW)
Input Size
Maximum 2-1/2" (63.5 mm) in any dimension
Length
51.69" (1313 mm)
Width
32.92" (836 mm)
Height
71.75" (1822 mm) with 40 HP motor
Net Weight
1100 lb (499 kg)
Cuts
Coarse to fine reductions
Cutting Head Diameter
6" (152.4 mm)
Material
Stainless steel construction

Operating Characteristics


Working mechanism
Impeller with vertical knives
Flow type
Continuous
Disassembly process
Simplified for easy cleaning
Automation level
Manual / Automated operation
Cleaning method
Manual
Material processed
High moisture content products

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Suitable for food-grade applications
Cleanability
Easy disassembly for cleaning
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
High moisture content products

Product type Characteristics


Suited for products
Whole kernel corn,cooked meats,vegetables

Physical Characteristics


Machine footprint - Length
51.69" (1313 mm)
Machine footprint - Width
32.92" (836 mm)
Machine footprint - Height
71.75" (1822 mm)
Net Weight
1100 lb (499 kg)
Motor Options
15,30,or 40 HP (11.2,22.4,or 30 kW)
Enclosure Type
Two-piece for simplified disassembly
Construction Material
Stainless steel