Clarifiers for pilot and lab scale applications

Ensure efficient separation and clarification at the pilot or lab scale with equipment that maintains product purity and minimizes setup complexity, ideal for refining batch operations in experimental and small-scale production environments.

Clarifies and Separates Liquid Products

The GEA Pilot Scale Clarifier offers a reliable solution for pharmaceutical and biotech sectors aiming to perfect separation and clarification processes at lab and pilot scales. Utilizing a hydrohermetic inlet, it ensures gentle product handling, preserving the vitality and activity of proteins and enzymes. Designed for applications ranging from 15 to 300-liter batches, it excels in producing biotech drugs, antibiotics, and enzyme extracts.

This clarifier integrates seamlessly with your existing setup, supported by advanced GEA automation systems for precise control. Its chemical cleaning-in-place (CIP) simplifies maintenance, minimizing downtime and contamination risks. Built with durability in mind, it complies with GMP standards, making it ideal for research institutes, universities, and pilot-scale production companies focused on innovation and safety. The option of undergoing GMP pre-qualifications at GEA’s test facility further assures compliance and performance.

Benefits

  • Ensures gentle product handling, preserving protein and enzyme integrity.
  • Reduces maintenance time with efficient CIP cleaning system.
  • Complies with GMP standards for pharmaceutical safety and quality.
  • Facilitates seamless integration with existing production systems.
  • Supports small batch scalability, enhancing research and development flexibility.

General


Applications
Chemicals,Supplements,Proteins,Nutraceuticals,Biopharmaceuticals,Enzymes,Pharmaceuticals
End products
Enzyme extracts,Antibiotics,Biosimilars,Vitamin complexes,Chemical feedstock,Protein isolates,Biotech drugs,Dietary supplements
Steps before
Homogenization,Mixing,Extraction
Steps after
Centrifugation,Filtration,Quality Control
Input ingredients
pilot scale batches,small production scale,15 to 300 litres,gentle product feed
Output ingredients
high yield of valuable substances,high degree of protein activity
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Batch size
15–300 litres
Cleaning method
CIP (Cleaning-In-Place)
Product feed system
Hydrohermetic inlet
Automation
Available with machine automation options
Process safety
Optimum process safety ensured
Scale-up reliability
Maximum reliability for scale-ups

Operating Characteristics


Working mechanism
Centrifugal separation
Automation level
Manual / PLC
CIP/SIP
CIP available
Batch size
15–300 litres
Changeover time
Minimized
Cleaning method
CIP
Batch vs. continuous operation
Batch
Hydrohermetic inlet
Gentle product feed

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Small/Compact
Tank size
15–300 L
Feed method
Hydrohermetic inlet
Discharge method
Centrifugal separation

Custom Options


Control panel type
PLC or HMI integration
Hydrohermetic inlet
Yes
Cleaning method
CIP (Cleaning-in-Place)
Batch size capability
15–300 L
Pilot scale adaptability
Yes
GMP pre-qualification
Available
Process up-scaling capabilities
Maximum reliability