Vial washer for pharmaceutical processing
Ensure efficient vial washing with minimal water usage, reducing particulates and risk of contamination in your aseptic fill-finish processes.
Eliminates Contaminants and Cleans Vials Efficiently
The Hull i-Dositecno Vial Washers from Scientific Products offer a cutting-edge solution to vial cleaning challenges in pharmaceuticals and biopharmaceuticals. By utilizing a servo-driven mechanism, these washers efficiently eliminate particulates without traditional penetrating spray needles, reducing contamination risk and downtime due to false rejects. Ideal for sterile injectable vials and vaccine vials, this equipment supports applications in various production environments.
Capable of handling up to 400 vials per minute using as little as 1 L/min of WFI, these systems significantly reduce water usage and energy consumption. With four model options, including RW-250, RW-500, RW-800, and RW-1150, the washers accommodate vial sizes from 2 mL to 500 mL, covering a range of batch sizes. Compact design options provide seamless integration into existing production lines, forming complete aseptic filling lines under 13 feet long.
They are PLC-controlled for precision and efficiency, meeting GMP standards, and simplifying cleaning through a design with minimal moving parts, requiring less maintenance and providing versatile processing capacities for low to high-speed operations.
Benefits
- Minimizes contamination risk with non-invasive cleaning process, reducing false rejects and production delays.
- Significantly reduces water and energy consumption, optimizing operational costs.
- Compact design enables easy integration into space-constrained production lines.
- Versatile operation accommodates various vial sizes and batch demands, supporting flexible production schedules.
- Compliant with GMP standards, ensuring reliable and quality-based processing for pharmaceutical requirements.
- Applications
- Liquid formulations,Biopharmaceuticals,Life sciences,Laboratory applications,Pharmaceuticals
- End products
- Aseptic liquid drug vials,Diagnostic reagent vials,Sterile injectable vials,Small molecule release vials,Vaccine vials,Laboratory sample storage vials,Antibody formulation vials
- Steps before
- Depyrogenation,Inspection
- Steps after
- Filling,Stoppering,Capping,Aseptic Filling
- Input ingredients
- glass vials,plastic vials,Water-For-Injection (WFI)
- Output ingredients
- clean vials
- Market info
- Vial Washing Speed
- Up to 400 vials per minute
- Water Usage
- As little as 1 L/min WFI
- Vial Range
- 2–500 mL (depends on model)
- Batch Size
- 1,000-150,000 vials (depends on model)
- Automation
- Servo-driven operation
- Space Requirement
- Complete aseptic filling line less than 13 feet long
- Operation Type
- Semi-automatic and automatic (model dependent)
- Models Available
- RW-250,RW-500,RW-800,RW-1150
- Working mechanism
- Non-penetrating nozzles
- Automation level
- Semi-automatic / Automatic
- Batch vs. continuous operation
- Batch
- Changeover time
- Quick change between vial sizes
- CIP/SIP
- Not explicitly mentioned
- Cleaning method
- Water-For-Injection (WFI)
- Integrated steps
- Washing,Depyrogenation,Filling
- Corrosive resistance (e.g. acids)
- Yes
- Biological compatibility
- Yes,compatible for sterile environments
- Cleanability
- Designed to minimize particulates
- Density/particle size
- Compatible with small to large vials (1–500 mL)
- Container size
- 2–500 mL
- Container type
- Glass / Plastic Vials
- Batch size
- 1,000-150,000 vials
- Compact footprint
- Less than 13 feet long
- Discharge method
- No penetrating nozzles
- Machine type
- Automatic/Semi-automatic
- Vial range
- 1-500 mL
- Batch size
- 1,000-150,000 vials
- Model options
- RW-250,RW-500,RW-800,RW-1150
- Control panel type
- Human Machine Interface (HMI)
- Integration possibilities
- Servo drive,integration with depyrogenation tunnel and filling/stoppering/capping unit
- Footprint
- Compact,space-saving
- Model range
- Four models (RW-250,RW-500,RW-800,RW-1150)
- Batch size flexibility
- 1,000 to 150,000 vials
- Vial capacity range
- 2–500 mL