Capsule de-dusting and polishing system

Ensure precision in capsule production with continuous de-dusting and polishing, enhancing product quality by removing excess powder and achieving a clean, professional finish.

De-dusts and Polishes Capsules Continuously

The De-dusting and Polishing Machine (DP), available in models DP 100 and DP 200, exemplifies ACG’s engineering expertise in capsule processing solutions. This horizontal system is essential for pharmaceutical and nutraceutical manufacturers who demand flawless capsule surfaces. By employing a rotating spiral brush coupled with an air displacement unit, the DP effectively de-dusts and polishes capsules in a continuous operation, maintaining the integrity of each capsule shell. Capable of processing up to 200,000 capsules per hour, the machine integrates seamlessly with encapsulation lines, enhancing the overall efficiency of production. All contact parts are crafted from food-grade materials, ensuring safe product handling, and the system is compliant with industry standards. As part of a robust production line, the DP machine reduces downtime with easy maintenance, facilitating swift clean-ups due to its open design. Whether customizing configurations for specific throughput requirements or ensuring consistent quality, ACG supports you with comprehensive engineering solutions designed to meet your operational needs.

Benefits

  • Enhances product quality by ensuring powder-free, polished capsule surfaces.
  • Increases production efficiency with continuous, high-capacity operation up to 200,000 capsules per hour.
  • Ensures safety and compliance with food-grade certified contact materials.
  • Reduces capsule handling time by integrating seamlessly into encapsulation processes.
  • Minimizes downtime with easy maintenance and quick cleaning capabilities.

General


Applications
Pharmaceutical capsules,Nutraceutical capsules
End products
Steps before
Encapsulation
Steps after
Packing
Input ingredients
capsule shells,excessive powder
Output ingredients
dedusted capsules,capsule shells without powder,polished capsules
Market info
ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.

Technical Specifications


Output
Up to 100,000 capsules/hr
Output
Up to 200,000 capsules/hr

Operating Characteristics


Working Mechanism
Rotating brush concept
Automation Level
Manual / Basic Automation
Integration
With encapsulation machines
Flow
Continuous
Cleaning Method
Manual
Dedusting
Spiral brush and air displacement
Safe Handling
Food grade certified parts

Material Compatibility


Biological compatibility
Food grade certified

Physical Characteristics


Machine footprint
Compact / Horizontal
Brush type
Spiral brush
Polishing chamber design
Continuous
Integration capability
Encapsulation machines
Contact parts material
Food grade certified

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
Encapsulation machines
Output capacity
Up to 200,000 capsules/hr
Contact part materials
Food grade certified