Brining vats for pasta filata cheese

Enhance your cheese production with modular brining vats, designed for precise salt addition and cooling, ensuring optimal flavor and texture for pasta filata cheeses.

Brines and Cools Pasta Filata Cheeses

The modular brining vats from GEA offer an innovative solution designed to enhance your cheese production line. Constructed from AISI 316 stainless steel, these vats are engineered for both durability and hygiene. They feature a conveyor system that transfers cheeses through the brine, supported by adjustable water sprayers for optimal salt distribution and cooling. This setup allows for continuous, high-capacity processing of mozzarella, provolone, and other pasta filata cheeses. The system’s automation is driven by an electrical motor-driven cruising mechanism, ensuring seamless integration into your existing line with options for single or multi-level configurations. Additionally, the vats are equipped with a centrifugal pump that simultaneously recycles cooling brine and recovers cleaning solutions, supported by rotary washing turbines for easy cleaning. Each configuration is customized to match your production rate and cheese type, offering flexibility and efficiency without compromising safety, thanks to comprehensive mechanical and electromechanical protections.

Benefits

  • Enhances production efficiency with continuous, high-capacity operation.
  • Reduces labor requirements through automated product transport and brine application.
  • Ensures product consistency with precise salt distribution and cooling control.
  • Facilitates hygienic operations with integrated CIP system for quick cleaning.
  • Offers flexible scalability with modular, customizable configurations to match production demands.

General


Applications
Cheese,Pasta filata cheeses
End products
Burrata,Mozzarella,Caciocavallo,Provolone,Scamorza,String cheese
Steps before
Cheese Making,Cooling
Steps after
Packaging,Labeling,Distribution
Input ingredients
pasta filata cheeses,water,salt,brine solution
Output ingredients
salted cheese,brined cheese
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Material
AISI 316 stainless steel
Capacity
Modular,adjustable for production rate
Conveyor System
Electric motor-driven cruising system
Automation
Pneumatic lifting system,adjustable water sprayers
Cooling System
Plate heat exchanger for brine water recirculation
Cleaning Method
CIP,rotary washing turbines,centrifugal pump
Safety
Mechanical and electromechanical protection
Brining Process
Multiple levels,customizable configuration

Operating Characteristics


Working mechanism
Conveyor with adjustable water sprayers and motorized belt
Integrated steps
Conveyor transfer,brine solution immersion,product advancement
CIP/SIP
Includes rotary washing turbines and pipework for CIP
Batch vs. continuous operation
Continuous
Automation level
PLC-controlled
Cleaning method
CIP
Energy efficiency
N/A
Changeover time
N/A
Product movement method
Pneumatic lifting system for multi-level configurations

Material Compatibility


Corrosive resistance (e.g. acids)
AISI 316 Stainless Steel
Cleanability
Designed for easy cleaning

Product type Characteristics


Product type
Cheese

Physical Characteristics


Material
AISI 316 stainless steel
Shape
Modular,configurable on one or multiple levels
Discharge method
Motorized belt with modular plastic elements
Footprint
Configurable based on production rate and plant layout
Control system
Electrical motor-driven cruising system