Industrial effluent ph neutralization system
Effectively balance effluent pH levels with a system designed to optimize chemical reactions, ensuring your wastewater management meets environmental standards without residual reactions.
Neutralizes and Adjusts pH of Effluent Streams
The ACTINI Batch Neutralization System offers robust solutions for managing effluent pH in industries such as biopharmaceuticals, chemical processing, and wastewater treatment. This modular system integrates seamlessly into operations needing precise pH adjustments. Its design features automatic caustic and acid injection for precise neutralization, utilizing a pH probe for real-time monitoring and control within the recirculation loop.
Designed to handle capacities ranging from 1,000 to 16,000 liters per day, it caters to various scale operations with different tank sizes. The polyethylene neutralization tank ensures corrosion resistance, while the high-flow centrifugal pump facilitates efficient mixing and discharge processes, cycling the tank volume more than five times per hour.
Widely applied in the production of protein therapeutics, specialty chemicals, and the neutralization of industrial solvents, this system supports compliance with environmental safety standards. Optional features such as a plate heat exchanger for handling effluents over 60°C, a second redundant tank, and dedicated chemical solution tanks enhance operational flexibility. By including a dedicated electrical cabinet with HMI, the system ensures integration ease and extended monitoring capabilities for operators.
Benefits
- Enhances environmental compliance by precisely adjusting effluent pH levels.
- Streamlines operations with automated pH monitoring and control, reducing manual intervention.
- Increases flexibility with modular design and capacity options tailored to specific requirements.
- Ensures safe handling of aggressive chemicals with robust, corrosion-resistant polyethylene tanks.
- Optimizes energy use through efficient recirculation and mixing processes.
- Applications
- Biopharmaceuticals,Effluent management,Fine chemicals,Wastewater treatment
- End products
- Pharmaceutical effluent,Specialty chemicals,Monoclonal antibodies,Chemical waste neutralization,Industrial solvents,Protein therapeutics
- Steps before
- Collection of effluents,Decontamination
- Steps after
- Effluent discharge,Wastewater treatment
- Input ingredients
- effluent,wastewater,caustic,acid
- Output ingredients
- neutralized effluent,adjusted pH effluent
- Market info
- Actini is known for its expertise in manufacturing advanced thermal treatment systems, notably for biowaste decontamination, ensuring biosafety and compliance with rigorous environmental standards. They hold a strong reputation for innovative and reliable engineered-to-order solutions.
- Capacity
- 1,000 to 16,000 liters/day
- Tank Volume
- 530 to 4,200 liters
- Automation
- Automatic pH adjustment
- Neutralization Contact Time
- 30 minutes
- PH Control Method
- pH probe in recirculation loop
- Mixing Rate
- More than 5 times tank volume per hour
- Dimensions (BNS-300)
- 1,290 mm x 990 mm x 1,180 mm
- Dimensions (BNS-750)
- 1,500 mm x 1,200 mm x 1,690 mm
- Dimensions (BNS-1600)
- 1,920 mm x 1,470 mm x 2,040 mm
- Dimensions (BNS-1600 larger)
- 2,120 mm x 1,820 mm x 2,390 mm
- Chemical Injection
- Caustic and acid
- Working mechanism
- Batch Neutralization
- Automation level
- Automatic pH Control
- Integrated steps
- Caustic and acid injection,dilution,mixing,pH adjustment
- Batch vs. continuous operation
- Batch
- Contact time
- 30 minutes
- Cleaning method
- Not specified
- Corrosive resistance (e.g. acids)
- Polyethylene
- Cleanability
- Easy to clean surfaces
- Biological compatibility
- Suitable for neutralizing effluents
- Abrasion resistance
- Polyethylene
- Tank Size
- 530 L - 4,200 L
- Machine Footprint
- BNS-300
- BNS-750
- 1,500 mm x 1,200 mm x 1,690 mm
- BNS-1600
- 1,920 mm x 1,470 mm x 2,040 mm
- BNS-1600 Large
- 2,120 mm x 1,820 mm x 2,390 mm
- Tank Shape
- Polyethylene
- Feed/Discharge Method
- Automatic Pumping
- Neutralization tank redundancy
- Single / Redundant
- Control panel type
- Dedicated electrical cabinet with HMI
- Inlet for connection
- Customer’s wastewater connection
- Chemical solution tanks
- Dedicated
- Heating option
- Plate heat exchanger for effluents above 60°C