High solids crossflow filter for fruit juices and nectars

Eliminate the challenges of suspended solids in beverage production with a rotary crossflow filter that ensures high-quality filtration and minimal oxygen absorption, effectively reducing energy consumption and extending filtration cycles up to 72 hours without cleaning.

Filters and Clarifies High-Solid Liquids Continuously

The Dynamos from Blendtech offers a highly efficient solution for filtering and clarifying liquids with high solid content in beverage production. This pioneering rotary crossflow filter employs a calibrated back-wash system, utilizing rotating discs that actively spin through the liquid, ensuring thorough filtration without adjuvants. Specially designed for applications such as fruit juices, nectars, soft drinks, and syrups, the Dynamos delivers high-quality filtered products without oxygen absorption. With nominal flow rates ranging from 25 to 100 liters per square meter per hour, it can operate continuously for up to 72 hours without the need for cleaning, significantly reducing downtime. Its self-cleaning mechanism minimizes energy usage compared to conventional crossflow techniques. Constructed from robust stainless steel AISI 304, it caters to food and beverage industry requirements for durability and corrosion resistance. Available in models ranging from 1 to 20 square meters or more, this equipment integrates seamlessly into existing production lines while maintaining high-speed, automatic operation.

Benefits

  • Enhances product clarity and quality without chemical additives.
  • Minimizes energy consumption with efficient rotary disc technology.
  • Extends operational cycles, reducing cleaning-related downtime.
  • Preserves liquid freshness by preventing oxygen absorption.
  • Offers scalable solutions with customizable filtration capacities.

General


Applications
Nectars,Soft drinks,Syrups,Fruit juices
End products
Chocolate syrup,Berry syrup,Apple juice,Peach nectar,Orange juice,Lemon-lime soda,Maple syrup,Cola beverage,Mango nectar,Herbal iced tea
Steps before
Mixing,Blending,Deaeration
Steps after
Clarification,Pasteurization,Aseptic Packaging
Input ingredients
fruit juices,nectars,soft drinks,syrups,liquids with high solids in suspension
Output ingredients
filtered product,high quality filtered liquids
Market info
BLENDTECH (Omnia Technologies) is known for manufacturing advanced engineered-to-order blending and processing equipment. Their expertise in customized solutions and reliability has earned them a strong reputation in the industrial equipment market.

Technical Specifications


Material
Stainless Steel AISI 304
Automation
Completely Automatic
Filtration Type
Rotary Crossflow
Flow Rate
25-100 l/m²/h with lees
Filtration Cycle Duration
Up to 72 hours without cleaning
Self-Cleaning Process
Yes
Disc Inspection
Fully Inspectable
Oxygen Absorption
No Oxygen Absorption
Energy Requirement
Low compared to conventional crossflow techniques
Model Size
1m² to 20m² and multiples

Operating Characteristics


Working mechanism
Rotary crossflow with rotary discs
Integrated steps
Self-cleaning process
Automation level
Completely automatic
CIP/SIP
Available
Batch vs. continuous operation
Continuous with long filtration cycles
Cleaning method
Automatic back-wash system
Energy efficiency
Low energy requirement

Material Compatibility


Abrasion resistance
Stainless steel AISI 304
Cleanability
Self-cleaning process
Corrosive resistance (e.g. acids)
Stainless steel resistant

Physical Characteristics


Material
Stainless Steel AISI 304
Design Type
Rotary Crossflow
Size Range
1m² to 20m²
Filtration Method
Rotary discs
Inspections
Open and fully inspectable discs

Custom Options


Filtration system
Rotary crossflow
Control panel type
Fully automatic
Integration possibilities
Calibrated back-wash system
Material
Stainless steel AISI 304
Self-cleaning feature
Yes
Disc inspection ability
Open and fully inspectable