Industrial dust collection system
Optimize your process by efficiently capturing and removing airborne dust particles, ensuring both environmental compliance and operational safety while reducing equipment maintenance and downtime.
Captures and Separates Industrial Dust Particles
TEMA Process offers a robust Cyclone Dust Collector and Scrubber System, designed to capture and separate dust particles in industrial settings. This system uses the principle of centrifugal force combined with scrubbing technology to manage large volumes of particulates effectively. It is particularly suited for applications in mineral processing, chemical manufacturing, and biomass handling, with end-products such as quartz sand and potassium phosphate.
The system features a continuous operation mode, ensuring consistent air purity management. It integrates seamlessly with existing production lines, supported by PLC-controlled automation for efficient monitoring and control. The energy-efficient design minimizes operational costs, while the construction from durable materials—such as stainless steel—provides excellent corrosion resistance.
TEMA Process equipment complies with international environmental standards, supporting responsible industry practices. Customization options are available to address specific requirements, along with comprehensive engineering support to ensure optimal integration and performance. Regular maintenance is streamlined by accessible components and optional self-cleaning mechanisms, guaranteeing long-term reliability and reduced downtime.
Benefits
- Enhances air quality compliance, ensuring a safer workplace.
- Integrates easily into existing lines, reducing installation time and costs.
- Minimizes energy consumption, lowering operational expenses.
- Offers robust construction for longevity in harsh industrial conditions.
- Reduces maintenance needs with accessible design and optional self-cleaning features.
- Applications
- Chemicals,Food,Animal feed,Feed,Fibers,Cereals,Herbs,Polymer,Spices,Plastics,Organic fertilizer,Minerals,Citrus pulp,Biomass,Wood,Fertilizers,Metal salts,Pharmaceuticals
- End products
- Nitrogen-based granules,Corn flakes,Polyethylene granules,Biomass pellets,Dried lemon peel,Kaolin powder,Fish pellets,Fish meal,Humic acid fertilizer,Mdf board panels,Synthetic fibers,Pvc pipes,Dried thyme,Copper sulfate,Potassium phosphate,Quartz sand,Tablets,Pellet feed,Ground black pepper
- Steps before
- Grinding,Emulsification,Particle sizing,Mixing
- Steps after
- Product recovery,Emission control,Filtration,Sterilization,Packing
- Input ingredients
- dust particles,minerals,chemicals,food products,feed,biomass,exhaust gases,particulate matter,soluble dust
- Output ingredients
- clean air,captured dust,emission control,product recovery,reduced particulate emissions
- Market info
- TEMA Process is renowned for its expertise in designing and manufacturing industrial drying solutions, specifically fluid bed dryers and coolers, powder processing equipment, and waste material recycling technologies, recognized for efficiency and innovative technologies across various industries.
- Particle separation efficiency
- High
- Particle size range
- Fine to coarse
- Automation
- Manual / PLC-controlled
- Cleaning method
- Cyclonic and filtration
- Construction material
- Mild steel / Stainless steel / Duplex steel
- Filter type
- Jet bag
- Filter size
- 2000 mm – 5000 mm
- Dust handling capacity
- High
- Operating temperature
- High
- Volume of gas processed
- High (specific values not provided)
- Cyclone diameter
- 400 to 2000 mm
- Scrubbing method
- Venturi / Packed tower
- Emission control system
- Jet bag Filters / Cyclones
- Gas cleaning efficiency
- High
- Working mechanism
- Centrifugal force separation
- Integrated steps
- Dust collection with gas scrubbing
- Batch vs. continuous operation
- Continuous
- Automation level
- Manual / PLC control
- Changeover time
- Minimal
- Energy efficiency
- High
- CIP/SIP
- Customizable design
- Cleaning method
- Manual / Automatic
- Agglomeration risk
- None
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Stainless steel AISI 304(L),316(L),904L,254 SMO
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Wear resistant design
- Mild steel,Heat resistant steel 16Mo3,Duplex steel
- Discharge method
- Collection hopper
- Material of construction
- Mild steel,Heat resistant steel 16Mo 3,Stainless steel 153 MA,AISI 321,1.4878,Duplex steel,Stainless steel AISI 304(L),316(L),904L,254 SMO,Titanium
- Tank shape
- Cylindrical
- Cone size
- Diameters from 400 to 2000 mm
- Control panel type
- PLC / HMI
- Integration possibilities
- SCADA / DCS compatibility
- Material of construction
- Stainless steel / Duplex steel / Heat resistant steel
- Wear resistant design
- Customized for abrasive materials
- Explosion resistant design
- ATEX compliant
- Customization for specific applications
- Taylor-made solutions for dust type
- Filter bag length
- 2000 mm – 5000 mm
- Filter bag type
- Various textile qualities