Industrial dust collection system

Optimize your process by efficiently capturing and removing airborne dust particles, ensuring both environmental compliance and operational safety while reducing equipment maintenance and downtime.

Captures and Separates Industrial Dust Particles

TEMA Process offers a robust Cyclone Dust Collector and Scrubber System, designed to capture and separate dust particles in industrial settings. This system uses the principle of centrifugal force combined with scrubbing technology to manage large volumes of particulates effectively. It is particularly suited for applications in mineral processing, chemical manufacturing, and biomass handling, with end-products such as quartz sand and potassium phosphate.

The system features a continuous operation mode, ensuring consistent air purity management. It integrates seamlessly with existing production lines, supported by PLC-controlled automation for efficient monitoring and control. The energy-efficient design minimizes operational costs, while the construction from durable materials—such as stainless steel—provides excellent corrosion resistance.

TEMA Process equipment complies with international environmental standards, supporting responsible industry practices. Customization options are available to address specific requirements, along with comprehensive engineering support to ensure optimal integration and performance. Regular maintenance is streamlined by accessible components and optional self-cleaning mechanisms, guaranteeing long-term reliability and reduced downtime.

Benefits

  • Enhances air quality compliance, ensuring a safer workplace.
  • Integrates easily into existing lines, reducing installation time and costs.
  • Minimizes energy consumption, lowering operational expenses.
  • Offers robust construction for longevity in harsh industrial conditions.
  • Reduces maintenance needs with accessible design and optional self-cleaning features.

General


Applications
Chemicals,Food,Animal feed,Feed,Fibers,Cereals,Herbs,Polymer,Spices,Plastics,Organic fertilizer,Minerals,Citrus pulp,Biomass,Wood,Fertilizers,Metal salts,Pharmaceuticals
End products
Nitrogen-based granules,Corn flakes,Polyethylene granules,Biomass pellets,Dried lemon peel,Kaolin powder,Fish pellets,Fish meal,Humic acid fertilizer,Mdf board panels,Synthetic fibers,Pvc pipes,Dried thyme,Copper sulfate,Potassium phosphate,Quartz sand,Tablets,Pellet feed,Ground black pepper
Steps before
Grinding,Emulsification,Particle sizing,Mixing
Steps after
Product recovery,Emission control,Filtration,Sterilization,Packing
Input ingredients
dust particles,minerals,chemicals,food products,feed,biomass,exhaust gases,particulate matter,soluble dust
Output ingredients
clean air,captured dust,emission control,product recovery,reduced particulate emissions
Market info
TEMA Process is renowned for its expertise in designing and manufacturing industrial drying solutions, specifically fluid bed dryers and coolers, powder processing equipment, and waste material recycling technologies, recognized for efficiency and innovative technologies across various industries.

Technical Specifications


Particle separation efficiency
High
Particle size range
Fine to coarse
Automation
Manual / PLC-controlled
Cleaning method
Cyclonic and filtration
Construction material
Mild steel / Stainless steel / Duplex steel
Filter type
Jet bag
Filter size
2000 mm – 5000 mm
Dust handling capacity
High
Operating temperature
High
Volume of gas processed
High (specific values not provided)
Cyclone diameter
400 to 2000 mm
Scrubbing method
Venturi / Packed tower
Emission control system
Jet bag Filters / Cyclones
Gas cleaning efficiency
High

Operating Characteristics


Working mechanism
Centrifugal force separation
Integrated steps
Dust collection with gas scrubbing
Batch vs. continuous operation
Continuous
Automation level
Manual / PLC control
Changeover time
Minimal
Energy efficiency
High
CIP/SIP
Customizable design
Cleaning method
Manual / Automatic
Agglomeration risk
None

Material Compatibility


Abrasion resistance
Yes
Corrosive resistance (e.g. acids)
Stainless steel AISI 304(L),316(L),904L,254 SMO
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Wear resistant design
Mild steel,Heat resistant steel 16Mo3,Duplex steel

Physical Characteristics


Discharge method
Collection hopper
Material of construction
Mild steel,Heat resistant steel 16Mo 3,Stainless steel 153 MA,AISI 321,1.4878,Duplex steel,Stainless steel AISI 304(L),316(L),904L,254 SMO,Titanium
Tank shape
Cylindrical
Cone size
Diameters from 400 to 2000 mm

Custom Options


Control panel type
PLC / HMI
Integration possibilities
SCADA / DCS compatibility
Material of construction
Stainless steel / Duplex steel / Heat resistant steel
Wear resistant design
Customized for abrasive materials
Explosion resistant design
ATEX compliant
Customization for specific applications
Taylor-made solutions for dust type
Filter bag length
2000 mm – 5000 mm
Filter bag type
Various textile qualities