Apple processing equipment for juice and puree production

Efficiently process apples and pears into high-quality juice and puree with specialized equipment that ensures optimal chopping, extraction, and clarification for clear and flavorful end products.

Washes and Rinses Apples and Pears

The Bertuzzi InoxAll Fruit Washer efficiently cleans apples and pears using an immersion washing and jet system, ensuring optimal surface sanitation before sorting. Designed for fruit processing plants focusing on producing high-quality juice and puree, this washer immerses fruits in water, eliminating contaminants. Its integration into your production line prepares fruit for subsequent sorting, enhancing overall product quality. The washer’s construction in durable stainless steel offers excellent corrosion resistance, ideal for continuous operations. It seamlessly automates washing within high-volume setups, reducing resource input and operational disruptions. Bertuzzi’s engineering support offers customization options to suit specific capacity and production needs.

Benefits

  • Enhances fruit quality by ensuring thorough washing, reducing contamination risks.
  • Increases production efficiency with automated immersion and jet system.
  • Durable stainless steel construction extends equipment lifespan, lowering maintenance costs.
  • Seamlessly integrates into existing fruit processing lines to streamline operations.
  • Customizable design allows adaptation to specific processing capacities and requirements.

General


Applications
Jam,Yogurt bases,Bakery ingredients,Pear products,Puree,Fruit bases,Fruit juice,Apple products
End products
Apple bakery filling,Apple fruit base for yogurt,Apple puree,Apple jam,Pear bakery filling,Clear apple juice,Pear fruit base for yogurt,Pear jam,Cloudy apple juice,Pear puree
Steps before
Washing,Sorting,Chopping,Pre-heating,Enzymatic treatment
Steps after
Juice clarification,Puree extraction,Juice/puree concentration,Juice/puree sterilization,Filling
Input ingredients
apples,pears,rotten fruits,unripe fruits
Output ingredients
cloudy apple juice,clear apple juice,puree,concentrated apple juice,concentrated puree,jam,fruit bases
Market info
Bertuzzi is known for designing and manufacturing industrial equipment for the fruit and vegetable processing industry, specializing in producing machinery for juice and puree production, with a reputation for quality engineering and innovative solutions.

Technical Specifications


Capacity
1–10 ton/h
Automation
Manual / PLC-controlled
Juice extraction method
Belt press
Clarification method
Vacuum filter / Ultrafiltration
Chopping granulometry
Suitable for juice/puree
Concentration method
Rising film plate evaporator / Forced circulation evaporator
Sterilization method
Tube-in-tube / Plate heat exchangers
Filling type
Aseptic / Hot / Cold
Pulp extraction
TurboMax refiner
Oxidation protection
Inert gas blanket
Heat exchange type
Tube-in-tube / Tubular cooker
Cleaning method
CIP System

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C
Automation level
Manual / PLC / SCADA
Cleaning method
CIP / Manual
Integrated steps
Washing,chopping,extraction,clarification,concentration,sterilization,and filling
Energy efficiency
Highly efficient juice and puree processing
Air incorporation control
Maintains low turbidity levels

Material Compatibility


Cleanability
Designed for CIP
Corrosive resistance (e.g. acids)
Stainless steel construction
Biological compatibility
Food grade materials

Physical Characteristics


Compact footprint
Varies by installation
Tank shape and size
Concrete basins,varies by capacity
Control panel type
PLC-controlled
Discharge method
Belt press / Aseptic filler

Custom Options


Control panel type
Touchscreen / Traditional button interface
Integration possibilities
Inline automation / Compatible with existing systems
Discharge method
Gravity / Pumped
Capacity
1–10 ton/h
Aseptic filling options
Aseptic bag / Aseptic carton box / Aseptic pouches
Pulp adjustment
Manual / Automatic