Water reuse system for poultry plants

Optimize your water usage and reduce operating costs with an efficient system that recycles millions of gallons annually, ideal for production lines requiring stringent water sustainability and solid removal measures.

Recycles and Reuses Water in Food Processing

The Water Reuse System from Lyco Manufacturing drastically reduces water usage in industrial food processing. This innovative system removes solids from wastewater, enabling the recycling and reuse of water in poultry, meat, seafood, and vegetable processing lines. Operating on a continuous and fully-automated basis, it utilizes advanced filtration and separation processes, including Lyco’s Sanitary Zero Maintenance Screen and Dual Canister Filtration System, capable of handling up to 400 GPM. Designed with a compact footprint, it fits seamlessly into facilities with limited space.

Highly applicable in operations producing chicken breast fillets, beef steak cuts, salmon fillets, potato wedges, and more, the system ensures significant water savings and adherence to stringent environmental regulations. With its sanitary, easy-to-clean design incorporating CIP spray balls and rapid filter changes, it minimizes downtime and maintenance costs. Lyco’s engineering support offers customization options to meet specific operational needs, promoting environmentally sustainable and cost-effective water management.

Benefits

  • Saves up to 15 million gallons of water annually, significantly reducing water usage and operational costs.
  • Minimizes labor expenses with fully automated filtration and water recycling processes.
  • Supports compliance with emerging environmental regulations, enhancing sustainability credentials.
  • Flexible integration into compact spaces thanks to its small footprint design.
  • Enhances operational efficiency by reducing cleaning and maintenance time with easy-access sanitation features.

General


Applications
Seafood,Potatoes,Pasta,Pet food,Meat,Green beans,Plant-based protein,Vegetables,Poultry,Dry beans,Wastewater processing,Rice,Slaughter,Fruit
End products
Chicken breast fillets,Fettuccine pasta,Green bean snips,Salmon fillets,Canned peaches,Sushi rice,Potato wedges,Beef steak cuts,Refried beans,Tofu blocks,Canned dog food
Steps before
Solid Removal,Prescreening
Steps after
Water Reuse,Slaughter Process,Return to Main Process
Input ingredients
wastewater,suspended solids,slaughter process water,pre-screened water,poultry processing water,meat processing water,vegetable processing water
Output ingredients
recycled water,clean water,filtered water,usable water,processed water
Market info
Lyco Manufacturing is known for designing and producing innovative cooking, cooling, and liquid-solid separation equipment, primarily for the food processing industry, with a strong reputation for reliability, efficiency, and cutting-edge solutions.

Technical Specifications


Water Savings
15 million gallons per year
Filtration System
Sanitary Zero Maintenance Screen,Dual Canister Filtration
Water Flow Rate
50 to 400 GPM
Water Reuse
Process Water Reuse
Automation
PLC-controlled
Compact Footprint
Yes
Cleaning System
Full access with CIP
Filtration Capacity
220 GPM water savings

Operating Characteristics


Water saving potential
Up to 15 million gallons/year
Water reuse capacity
220 GPM
Automation level
PLC-controlled
Filter change method
Automated pressure purge
Footprint size
Compact/small
Access for sanitation
Open covers with CIP spray balls
Operation mode
Inline continuous

Material Compatibility


Cleanability
Sanitary,easy-to-clean design

Physical Characteristics


Compact footprint
Small footprint
Control panel type
PLC-controlled

Custom Options


Control panel type
PLC controls with HMI
Compact footprint
Small space requirements