Vacuum deaeration system for mustard and liquid detergents
Ensure optimal product quality by effectively removing air from your production line, enhancing emulsions and suspensions with advanced vacuum deaeration technology.
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Removes Air and Gas from Liquids and Slurries
The Vacuum Deaerator from ProXES is expertly engineered for optimum air and gas removal in liquid and slurry processing. Utilizing a vacuum process, it ensures high product quality and consistency by preventing air entrapment, which can disrupt emulsions and suspensions. Ideal for industries ranging from food production to pharmaceuticals, applications include mayonnaise, creams, and chemical suspensions. Its processing capacity reaches up to 30,000 kg/hour, accommodating everything from lab-scale to industrial operations. Featuring automated controls for seamless integration into existing production lines, this system enhances efficiency and reduces energy consumption. Constructed from high-grade materials, it offers excellent corrosion resistance and meets industry standards for hygiene and safety. Additionally, ProXES provides extensive engineering support and customization options to meet diverse production requirements.
Benefits
- Enhances product quality by preventing air-related defects in emulsions and suspensions.
- Increases efficiency with high processing capacity of up to 30,000 kg/hour.
- Reduces operational costs with energy-efficient design and vacuum-driven processes.
- Integrates seamlessly into existing lines, minimizing setup time and disruptions.
- Ensures compliance with industry hygiene and safety standards.
- Applications
- Sauces,Gels,Lubrication grease,Bakery,Table sauces,Processed cheese,Paper coatings,Pesticides,Ointment,Chocolate,Hummus,Soups,Soft gels,Mascara,Honey,Toothpaste,Chemical suspensions,Cream cheese,Sweet spreads,Lotions,Nail polish,Shower gel,Ceramics,Api suspensions,Pet food,Liquid detergents,Grease,Fertilisers,Carbomer suspensions,Drinks,Mustard,Baby food,Paints,Lacquers,Fillings,Creams,Ketchup,Vegan food,Make-up cream,Stews,Savoury spreads,Mayonnaise,Dressings,Eye drops,Shampoo,Lubricants,Lipstick
- End products
- Tofu-based products,Brie cheese,Dog kibble,Chocolate truffle fillings,Infant formula,Shellac nail polish,Anti-dandruff shampoo,Hydrocortisone ointment,Industrial lubricating grease,Automotive grease,Nitrogen-based fertilizers,Cheddar cheese blocks,Dijon mustard,Fluoride toothpaste,Rheology modifier gels,Anti-aging face creams,Aloe vera gels,Titanium dioxide slurry,Bb cream,Lavender shower gel,Roasted red pepper hummus,Fruit smoothies,Tomato soup,Lip gloss,Sourdough bread,Acrylic paint,Porcelain tiles,Marinara sauce,Polyurethane varnish,Milk chocolate bars,Body moisturizers,Artificial tears,Waterproof mascara,Omega-3 soft gel capsules,Weed killer sprays,Organic honey,Dishwashing liquid,Raspberry jam,Bopp film coatings,Hydraulic oil,Methotrexate suspensions,Chicken stew,Chipotle aioli
- Steps before
- Purification,Drying,Emulsification,Grinding,Mixing,Homogenizing
- Steps after
- Sterilization,Packing,Cooling,Coating
- Input ingredients
- mustard,paper coating,honey,liquid detergents,carbomer suspensions,lubrication grease,mayonnaise,dressings,sauces,ketchup,cosmetics,sterile pharmaceuticals,cream,ointment,gels,toothpaste,sealants,lotions and pastes
- Output ingredients
- deaerated mustard,deaerated paper coating,deaerated honey,deaerated liquid detergents,deaerated carbomer suspensions,deaerated lubrication grease,homogenized mayonnaise,homogenized dressings,homogenized sauces,homogenized ketchup,homogenized cosmetics,homogenized sterile pharmaceuticals,homogenized cream,homogenized ointment,homogenized gels,homogenized toothpaste,deaerated sealants,deaerated lotions and pastes
- Market info
- Proxes is known for manufacturing advanced processing systems for the food, pharmaceutical, and chemical industries, offering expertise in mixing, homogenizing, and size reduction technologies with a strong reputation for engineering tailored equipment solutions.
- Capacity
- Up to 30,000 kg/h
- Capacity
- Up to 5,000 kg/h
- Capacity
- Up to 3,000 kg/h
- Capacity
- Up to 1,700 kg/h
- Production capacity
- Up to 6,000 kg/h for full-fat mayonnaise
- Production capacity
- Up to 4,000 kg/h for low-fat mayonnaise
- Automation
- Continuous automatic removal of air
- Batch volume
- 500 L
- Specific energy input
- Average 5 kWh/ton
- Dimensions
- L 230 x H 280 x W 210 cm
- Weight
- Approx. 2,000 kg
- Functions
- Vacuum deaeration,homogenizing,mixing,dispersing,heating,cooling,cleaning,sterilization
- Main applications
- Mustard,paper coating,honey,liquid detergents,carbomer suspensions,lubrication grease
- Main applications
- Mayonnaise,dressings,sauces,ketchup
- Main applications
- Cosmetics,sterile pharmaceuticals,cream,ointment,gels,toothpaste
- Main applications
- Toothpaste,creams,sealants,lotions,and pastes
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C
- Cleaning method
- CIP / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Working mechanism
- Vacuum deaeration
- Integrated steps
- Deaeration,homogenizing,mixing
- Viscosity
- Low viscous products
- Machine footprint
- L 230 x H 280 x W 210 cm
- Weight
- approx. 2,000 kg
- Batch volume
- 500 l
- Control panel type
- PLC interface / Touchscreen HMI
- Integration possibilities
- Modular configuration / Inline with existing systems
- Capacity customization
- Lab to industrial scale (1,700 kg/h,3,000 kg/h,5,000 kg/h,30,000 kg/h)
- Batch vs. continuous operation
- Batch operation / Inline continuous
- Dynamic or static venting
- Dynamic / Static