Semi-automatic butter bulk filling system

Optimize your dairy production with a seamless butter packaging solution that ensures consistent fill volumes and integrates smoothly with existing processing systems for efficient product flow and cleaning.

Fills and Packages Bulk Butter Efficiently

The PMG-10 from TREPKO is a semi-automatic bulk butter filling machine that enhances your dairy or food processing operations by ensuring consistent and accurate filling of butter and margarine blocks. Constructed from food-grade stainless steel, it integrates a product compensator directly connected to the filler, which maintains a steady product supply and adjusts the TREPKO filler’s speed accordingly, providing operational stability and efficiency. This machine is essential for producing butter blocks, dairy spreads, and bulk butter packs, streamlining packaging while minimizing manual intervention. Operating in semi-automatic mode, it supports integration into existing processing lines and features a capability for controlled cleaning via an integrated CIP process. Though customization options are available, the PMG-10 excels in maintaining product integrity and process efficiency.

Benefits

  • Ensures precise filling, minimizing manual handling and boosting packaging efficiency.
  • Integrates smoothly with existing systems, optimizing production workflow.
  • Enhances operational stability with real-time product flow adjustment.
  • Facilitates quick, efficient cleaning with built-in CIP compatibility.
  • Maintains hygienic standards with durable, food-grade stainless steel construction.

General


Applications
Butter,Dairy products
End products
Butter blocks,Margarine blocks,Dairy spreads,Butter bricks,Bulk butter packs
Steps before
Mixing,Emulsification,Homogenization,Quality Control
Steps after
Carton Adjustment,Manual Filling,Sealing,Pneumatic Carton Movement
Input ingredients
butter type products,cartons
Output ingredients
filled cartons,bulk packaged butter
Market info

Technical Specifications


Filling method
Semi-automatic
Material
Food grade stainless steel
Fill type
Bulk filling
Flow control
Automatic adjustment
Carton handling
Pneumatic
Feedback system
Automatic
Scroll type
Double scroll chute
Carton movement
Pneumatic 90° rotation
Connection
Direct connection to filler
CIP process
Flow controlled cleaning
Compensator type
Product compensator

Operating Characteristics


Filling Mechanism
Semi-automatic
CIP Process
Instrument-integrated for cleaning solutions
Flow Control
Automatic adjustment via feedback
Carton Orientation
Horizontal,rotation to vertical
Product Supply Monitoring
Compensator ensures constant flow
Automation Level
Semi-automatic with manual adjustments

Material Compatibility


Food grade material
Stainless steel
Cleanability
CIP compatible
Corrosive resistance (e.g. acids)
High resistance

Physical Characteristics


Material
Food grade stainless steel
Discharge method
Pneumatic movement
Machine type
Semi-automatic
Carton orientation
Horizontal
Rotates pneumatic through 90°

Custom Options


Control panel type
Standard / Customizable HMI
Integration possibilities
3rd party equipment integration
Filling head configuration
Single / Double scroll chute
Operational adjustments
Automatic speed control