Industrial bin washer for Ibc cleaning

Ensure your Intermediate Bulk Containers are contamination-free and ready for reuse with this eco-friendly washing system, optimizing downtime and offering real-time cleaning verification.

Cleans and Sanitizes Intermediate Bulk Containers

The CONSERVE 360® from ACG is a sophisticated bin washing system designed to meet the stringent cleaning demands of pharmaceutical and nutraceutical manufacturers. It features a crevice-free, double-walled construction that ensures compliance with cGMP standards. The system employs high-pressure jet technology with uniquely designed European nozzles, eliminating dead zones and preventing cross-contamination. It supports user-defined recipe-based cleaning, offering fully automated operation with pre-programmed wash cycles for repeatable results. Significant water savings are achieved, reducing consumption by 60%, and it integrates seamlessly with online conductivity measuring systems for real-time verification and traceability. Built to sustain high water-line pressures, the CONSERVE 360® provides flexibility in pump settings, and its materials offer superior corrosion resistance, making it suitable for a variety of solid pharmaceutical and nutraceutical applications.

Benefits

  • Reduces water consumption by 60%, lowering operational costs and environmental impact.
  • Eliminates cross-contamination risks, ensuring product purity and compliance with regulatory standards.
  • Minimizes manual intervention with fully automated operation, optimizing workforce efficiency.
  • Enhances traceability with real-time monitoring and recording of each wash cycle.
  • Ensures consistent cleaning quality with repeatable, user-defined wash cycles.

General


Applications
Pharmaceutical capsules,Intermediate bulk containers (ibcs),Pharmaceutical tablets,Nutraceuticals,Pharmaceuticals
End products
Nutraceutical capsules,Intermediate bulk containers (ibcs) of powdered pharmaceuticals,Gelatine capsules,Vegetarian capsules
Steps before
Mixing,Blending,Granulation
Steps after
Drying,Packaging,Storage
Input ingredients
Intermediate Bulk Containers (IBC),bins
Output ingredients
cleaned bins,contamination-free containers
Market info
ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.

Technical Specifications


Automation
Fully automated
Water consumption reduction
60%
Cleaning method
High-pressure jet technology
Nozzle design
European specially designed cleaning nozzles
Verification
Real-time verification
Cleaning traceability
Yes
User-defined cleaning
Recipe-based
Pre-programmed wash cycles
Yes
Water-line pressure
High
Pump design
Specially designed cleanable pump
Online conductivity measuring system
Yes

Operating Characteristics


Automation level
Fully automated
Cleaning method
High-pressure jet technology
Batch vs. continuous operation
Batch
Energy efficiency
Designed to reduce water consumption by 60%
Real-time verification
Yes
Flow control
Flexible water-line pressure and flow rate
Recipe-based cleaning
User-defined
Traceability
Online conductivity measuring system
Downtime
Low
Cleaning traceability
Yes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size
IBC bins
Container shape
Square/Rectangular
Contamination risk
Yes
Material type
Intermediate Bulk Containers
Cleaning precision
High-pressure jet technology


CGMP compliance
Yes
FDA compliance
Likely,due to pharmaceutical application

Custom Options


Control panel type
Touchscreen HMI
Integration with online systems
Conductivity measuring system
User-defined recipe-based cleaning
Pre-programmed wash cycles