Process tanks for pharmaceutical and chemical industries
Optimize your thermal control and process efficiency with versatile tanks that accommodate liquids, powders, and granules, ensuring precise storage, heating, and cooling to meet stringent production requirements.
Freezes and Preserves Delicate Products Rapidly
The Cryo Tunnel – ZF3 from SERAP Industries is a cutting-edge cryogenic freezing solution designed for the pharmaceutical, cosmetics, chemical, and food industries. Utilizing advanced cryogenic technology, the tunnel ensures rapid and consistent freezing, crucial for preserving quality and extending shelf life. This equipment is exceptional due to its ability to seamlessly integrate with existing production lines, whether in batch or continuous operations. It’s commonly employed to freeze products such as chocolates, dairy, fruits, and liquid eggs, ensuring optimal texture and taste post-process.
The Cryo Tunnel – ZF3 operates with high energy efficiency, significantly reducing operational costs through its innovative insulation and airflow management systems. It supports comprehensive automation with PLC controls and optional remote monitoring, allowing for precise temperature management and troubleshooting. Constructed from high-grade stainless steel, the tunnel offers robust corrosion resistance, essential for maintaining sanitary conditions in food and pharmaceutical processing environments. It complies with FDA regulations, ensuring suitability for strict industrial standards.
Designed for ease of maintenance, the Cryo Tunnel – ZF3 includes a clean-in-place (CIP) system, minimizing downtime and labor-intensive cleaning tasks. For specific operational needs, custom configurations of tunnel size and freezing capacity are available, with engineering support to tailor the solution to your precise requirements.
Benefits
- Enhances product quality by ensuring consistent cryogenic freezing, preserving texture and nutritional value.
- Lowers operational costs with energy-efficient design and advanced insulation techniques.
- Streamlines production with seamless integration into existing batch or continuous lines, reducing setup time.
- Ensures long-term reliability with corrosion-resistant stainless steel construction, meeting stringent industry standards.
- Simplifies maintenance and reduces downtime via an integrated clean-in-place (CIP) system.
- Applications
- Chemicals,Fermented products,Fruits,Cosmetics,Blood,Food products,Chocolate,Toppings,Dairy products,Liquid eggs,Pharmaceuticals
- End products
- Steps before
- Purification,Mixing,Fermentation,Heating,Grinding
- Steps after
- Cooling,Storage,Transportation,Sterilization,Packaging
- Input ingredients
- cheese,ferment,yeast,chocolate,topping,fruit,blood,milk,cream,liquid eggs,granular products,powder products
- Output ingredients
- processed cheese,fermented products,yeast products,chocolate products,topping mixtures,fruit preparations,processed blood,processed milk,cream products,liquid egg products
- Market info
- Capacity
- 550 to 40,000 Liters
- Material
- Stainless Steel
- Cooling Temperature Range
- 4–15°C
- Cleaning Method
- CIP (Clean-in-place)
- Automation Level
- PLC-controlled
- Energy Efficiency
- Optimized for energy savings
- Heat Recovery
- ECOTEMPSERATEMPHRU Units
- Container Type
- FIRST FLO 520 L / 1000 L
- Cryogenic Tunnel
- CFP,ZF3
- Mobility
- Mobile Tank Options Available
- Operating Temperature
- Multiple configured systems
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Automation level
- Manual / PLC / SCADA
- Energy efficiency
- ---
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cooling needs
- Rapid / Slow
- Tank shape
- Cylindrical,Elliptical,Parallelepipedic
- Size range
- 300 to 40,000 Liters
- Cooling method
- Cryogenic,Air Conditioning Systems
- Discharge method
- CIP/Nep Monobloc clean-in-place
- Footprint
- Compact for mobile units
- Container type
- FIRST FLO container
- Construction material
- Stainless Steel
- Control panel type
- Touchscreen / Programmable
- Integration possibilities
- SCADA / ERP systems
- Footprint size
- Compact / Customizable
- Material construction
- Stainless steel / Custom finish
- Modular design
- Expandable / Reconfigurable
- Color options
- Customizable
- HMI interface
- User-friendly / Multi-language