Capsule polisher for pharmaceutical capsules
Ensure your capsules are free from dust and perfectly polished with a solution that integrates seamless upwards conveying, minimizing product jams and optimizing efficiency in high-speed continuous operations.
Polishes and Dedusts Capsules Efficiently
The KCP15 from Krämer AG is a versatile capsule polisher and deduster that elevates the polishing process in pharmaceutical and nutraceutical production lines. Specially designed with a rotational spiral brush, it efficiently removes excess dust while polishing capsules of all sizes, ensuring pristine end-products like gelatin and softgel capsules. With an upward conveying range of 800 to 2000 mm, it seamlessly integrates with existing setups, featuring dust-tight Tri-Clamp connections and compatibility with metal detectors such as Ceia, Lock, and Safeline. Its modular structure allows for quick assembly and disassembly without tools, making cleaning a breeze. Certified for ATEX Zone II 2D/- Db 140 °C and compliant with cGMP standards, the KCP15 guarantees safety and regulatory adherence. Its compact design minimizes footprint, while the quiet operation at under 68 dB supports a conducive working environment. Additionally, the KCP15 supports continuous, high-speed operations and can be easily customized with options like inlet and outlet adapters, metal detector inserts, and various diverter systems.
Benefits
- Enhances product quality with efficient polishing and dedusting to ensure pristine capsules.
- Facilitates seamless production line integration with modular design and multiple connection options.
- Minimizes downtime with tool-free assembly and disassembly, streamlining maintenance and cleaning.
- Ensures compliance and safety with certifications for ATEX Zone II and cGMP standards.
- Operates quietly at under 68 dB, maintaining a low-noise environment conducive to continuous production.
- Applications
- Pharmaceutical capsules,Supplements,Pharmaceutical tablets,Nutraceuticals,Effervescent tablets
- End products
- Gelatin capsules,Softgel capsules,Antihistamine tablets,Multivitamin capsules,Herbal supplement capsules,Electrolyte effervescent tablets,Vegan capsules,Vitamin c effervescent tablets,Pain relief tablets
- Steps before
- Capsule Filling,Tablet Compression
- Steps after
- Metal Detection,Sorting,Packing
- Input ingredients
- capsules,tablets,mini/micro-tablets,effervescent tablets
- Output ingredients
- polished capsules,dust-free capsules,sorted capsules,cleaned tablets
- Market info
- Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.
- Noise emission (1 m)
- < 68 dB(A)
- Elevation height
- 800-1200-1600-2000 mm
- Outlet height
- 930-2130 mm
- Inlet height adjustable
- 503 mm
- Total height
- 1465-2665 mm
- Conveying technology
- Upward conveying brush
- Drive unit technology
- Gear motor
- Footprint
- 932-545 mm
- Product contacting parts
- AISI 316L,stylon,PET-G,PUR
- Weight
- 105-150 kg
- Compressed air
- Ø6/4mm,50-100 l/min (p=1.5-2 bar)
- Air extraction
- 2" tri-clamp,100-250m³/h (p=10-20 mbar)
- Product inlet
- 2" tri-clamp
- Product outlet
- Ø 66 mm
- Protection rating drive unit
- IP54
- Protection rating housing/controller
- IP50
- Controller
- Control with potentiometer
- Metaldetector models
- Ceia THS/PH21 EE,Lock PH IQ4,Safeline Tablex 2S
- Metaldetector sensitivities
- Ceia SS316L=0.50 / FE=0.30 / N-FE=0.35,Lock SS316L=0.50 / FE=0.30 / N-FE=0.35,Safeline SS316L=0.50 / FE=0.30 / N-FE=0.40
- Processing of tablets (var. forms)
- Ø3-35 mm
- Processing of mini/micro-tablets
- Ø1.5-3 mm
- Processing of effervescent tablets
- Ø25-35 mm
- Processing of capsules
- Nr. 4-00
- Conveying speed capsule size Nr. 4
- 300,000 caps/h
- Conveying speed capsule size Nr. 00
- 250,000 caps/h
- Explosion protection
- ATEX 94/9/EGII 2D/- Db 140 °C
- OEL Level acc. SMEPAC
- OEB 3-4
- Working mechanism
- Rotational spiral brush
- Integrated steps
- Polishing,dedusting
- Automation level
- Manual / PLC control
- Cleaning method
- Easy assembly/disassembly without tools
- Batch vs. continuous operation
- Continuous
- Conveying height
- 800-2000 mm
- Containment
- OEB 3-4 compliant
- Quiet operation
- Noise level < 68 dB
- Speed adjustment
- Continuously adjustable
- CIP/SIP
- No,easy manual cleaning
- Energy efficiency
- Optimized for minimal footprint
- Dust collection
- 2 inch Tri-Clamp vacuum port
- Cleanability
- Easy to clean,no tools needed
- Corrosive resistance (e.g. acids)
- AISI 316L stainless steel
- Capsule processing
- Polishing,dedusting,conveying
- ATEX certification
- ATEX 94/9/EGII 2D/- Db 140 °C
- CE compliance
- Yes
- CGMP compliance
- Yes
- OEB containment certification
- OEB 3-4
- Machine footprint
- 932-545 mm
- Conveying height
- 800-2000 mm
- Total height
- 1465-2665 mm
- Outlet height
- 930-2130 mm
- Inlet height
- 503 mm adjustable
- Weight
- 105-150 kg
- Compact design
- Minimum footprint
- Discharge method
- 2" Tri-Clamp connections
- Control panel type
- Easy to use control panel
- Brush design
- Rotational spiral brush
- Control panel type
- Control with potentiometer
- Modularity
- 400 mm modular structure
- Disassembly Ease
- No tools needed
- Compatibility with Metal Detectors
- Ceia,Lock,Safeline
- Connection Ports
- 2 inch Tri-Clamp
- Inlet Adapter Option
- Available
- Outlet Adapter Option
- Available
- Air Extraction Adapter Option
- Available
- Metal Detector Test Tablet Insert Device
- Option KT2010
- WIP Manual/Auto Option
- Available
- 2-Way Diverter Manual Option
- KV2010 DT/WIP
- 2-Way Diverter Auto Option
- KV2020 DT/WIP
- 2-12 Way Diverter Auto Option
- V40000-V5000 DT/WIP
- Filling Level Sensors Option
- Available
- Air Extraction Monitoring Option
- Available
- Validation Documentation Option
- Available
- Material Certificates Option
- Available