Rotary washing system for pharmaceutical containers
Achieve superior cleanliness and efficiency with a high-speed rotary washing system designed for sterilizing sensitive containers like vials and ampoules before aseptic fill-finish packaging.
Washes and Handles Pharmaceutical Containers
The Type 302 from BAUSCH Advanced Technology Group is a rotary container washing machine designed to elevate the standards of cleaning efficiency in pharmaceutical, biopharmaceutical, and biotech sectors. It addresses the need for precise and reliable washing processes by utilizing a high-speed rotary mechanism that efficiently handles bottles, vials, ampoules, and cartridges.
Capable of washing up to 24,000 containers per hour, the Type 302 is ideal for demanding environments requiring aseptic fill-finish operations. The machine’s smooth container handling is ensured by specialized coated grippers, while optional ultrasonic baths enhance cleaning effectiveness. Water heating up to 85°C is available for processes demanding stringent sanitation standards.
Designed for seamless integration into existing production lines, the Type 302 can infeed containers both from trays or directly from an upstream machine, facilitating effortless transitions between multiple production stages. Its robust construction offers material options compatible with pharmaceutical-grade operations, ensuring compliance with industry regulations such as GMP.
The Type 302’s user-centric design includes PLC control systems, supporting automation and enabling remote operation monitoring. This minimizes downtime and ensures consistent high performance across various cleaning cycles, while optional CIP systems further simplify maintenance routines and enhance operational efficiency.
Benefits
- Enhances productivity by processing up to 24,000 containers per hour.
- Ensures contamination-free cleaning with optional ultrasonic bath technology.
- Streamlines production flow through seamless integration with existing lines.
- Minimizes operating costs with efficient PLC-controlled operations.
- Meets stringent regulatory requirements with GMP-compliant design.
- Applications
- Liquid formulations,Aseptic fill-finish packaging,Nutraceuticals,Biopharmaceuticals,Pharmaceuticals
- End products
- Vitamin liquid cartridges,Ophthalmic solution vials,Protein therapeutic bottles,Vaccine vials,Liquid dietary supplements,Herbal supplement bottles,Sterile saline solution bottles,Iv bag solutions,Insulin ampoules,Biologic drug containers
- Steps before
- Purification,Unloading,Sorting
- Steps after
- Sterilization,Filling,Sealing,Labeling
- Input ingredients
- bottles,vials,cartridges,ampoules,containers,trays,upstream machine
- Output ingredients
- washed bottles,washed vials,washed cartridges,washed ampoules,washed containers
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Automation
- Custom control system
- Capacity
- 24,000 containers/hr
- Container type
- Bottles / Vials / Cartridges / Ampoules
- Water heating temperature
- Up to 85°C / 185°F
- Ultrasonic bath option
- Available
- Working mechanism
- Rotary washing
- Container handling
- Smooth via coated grippers
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Ultrasonic bath available
- Infeed method
- From trays or upstream machine
- Water heating option
- Up to 85°C / 185°F
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Bottles / Vials / Cartridges / Ampoules
- Container handling type
- Coated grippers
- Feed method
- Infeed from trays or upstream machine
- Water heating capability
- Up to 85°C / 185°F (optional)
- Control panel type
- HMI (Human-Machine Interface)
- Integration possibilities
- Upstream machine integration
- Temperature control
- Water heating up to 85°C / 185°F
- Ultrasonic bath
- Optional
- Recycling station
- Available