Hydraulic cradle vats for pasta filata cheese production

Optimize your cheese production line with versatile hydraulic setting vats designed to ensure precise coagulation, maturation, and curd handling for high-quality pasta filata cheeses, such as mozzarella and provolone. Experience seamless integration for enhanced efficiency and quality control in dairy processing operations.

Processes and Coagulates Cheese Curds Efficiently

The hydraulic setting vats from GEA are engineered for cheese manufacturers seeking precise control over the coagulation and maturation of curds, crucial in producing pasta filata cheeses such as mozzarella, provolone, and scamorza. These vats support production capacities of 3,000 to 5,000 liters per cycle, catering to operations of any scale. The system utilizes a cradle design that allows overturning, integrating a curd churner with electro-polished blades and stirrers for thorough cutting and mixing of the curd. Featuring a steam- or water-heated jacket, the vats ensure consistent cooking and temperature maintenance. A PLC-controlled system governs mechanical operations, from churning cycles to the oleohydraulic-driven emptying system, enhancing automation and production efficiency. Constructed from AISI 304 stainless steel and lined with food-grade seals, the vats meet high standards of hygiene and sanitization, facilitated by a built-in CIP system. With customization options available, these vats offer flexibility to align with specific production line requirements while ensuring energy-efficient operation through optimized motor control.

Benefits

  • Enhances product consistency by ensuring precise curd coagulation and maturation.
  • Increases production efficiency with automated PLC-controlled cycles and hydraulic emptying.
  • Maintains high sanitation standards with integrated cleaning-in-place (CIP) capabilities.
  • Versatile capacity range supports both small and large-scale cheese production.
  • Energy-efficient operation reduces operational costs with optimized heating control.

General


Applications
Mozzarella,Cheese,Pizza cheese,Provolone,Pasta filata cheeses,Scamorza
End products
Sliced mozzarella,Shredded mozzarella,Mozzarella braids,Cheese curds,Pizza topping mozzarella,Smoked provolone,Scamorza affumicata,Mozzarella balls,Provolone wheels,String cheese
Steps before
Milk Collection,Milk Pasteurization,Milk Standardization
Steps after
Curd Draining,Whey Removal,Curd Cooking,Curd Maturation
Input ingredients
milk,whey
Output ingredients
curd,whey,cheese,pasta filata cheese,mozzarella,mozzarella balls,mozzarella braids,pizza cheese,provolone,scamorza
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Capacity
3,000–5,000 liters per cycle
Material
AISI 304 stainless steel
Automation
PLC-controlled
Temperature Control
Steam or water-heated jacket
Churner Type
Electro polished blades and stirrers
Curd Maturation
Whey or out of whey process
Cycling Control
Electronic motor with inverter
Cleaning System
Cleaning-in-place (CIP)
Vat Emptying
Oleohydraulic system with pistons

Operating Characteristics


Working mechanism
Hydraulic overturning cradle
Integrated steps
Coagulation,churning,maturation,drainage
CIP principles
Internal rotary sprinklers for cleaning
Batch vs. inline flow
Batch
Temperature control
Steam or water-heated jacket
Automation level
PLC-controlled
Curd handling
Oleohydraulic system

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Tank shape and size
3,000 – 5,000 liters
Material
AISI 304 stainless steel
Heating Jacket
Steam- or water-heated
Curd churner
Electro polished blades and stirrers
Discharge method
Oleohydraulic system with pistons

Custom Options


Control panel type
PLC-control with inverter
Integration possibilities
Cleaning-in-place (CIP) integration
Capacity range
3,000–5,000 liters
Temperature control
Steam- or water-heated jacket
Material construction
AISI 304 stainless steel