Carbonation and filling system for Pet and glass bottles

Optimize your beverage production with precise carbonation, filling, and sealing capabilities, ensuring batch consistency and high throughput—all while maintaining easy access and efficient cleaning to streamline your operations.

Carbonates, Fills, and Seals Beverage Products

The CF211 and CF212 Carbo-Fill systems from OMVE enable efficient carbonation and filling of beverage products, designed for food, beverage, and nutraceutical industries. These units feature an integrated cooler and Cleaning-In-Place (CIP) system, ensuring hygienic, uninterrupted operation up to 105L/h. The systems offer versatility with both premix and postmix carbonation capabilities, handling CO2 levels up to 11g/L for products ranging from sparkling water to carbonated nutraceutical beverages. Adjustable sealing options allow for PET or glass bottle use, optimizing production lines in processing and packaging departments. Enhanced accessibility is achieved through a low vessel design and remote assistance, supporting easy maintenance and minimizing downtime. With optional CIP extensions, these systems ensure thorough and efficient cleaning, maintaining peak operational standards.

Benefits

  • Enhances production efficiency with dual filling heads for high throughput.
  • Minimizes operational downtime through integrated CIP system and remote assistance.
  • Increases product variety handling with both premix and postmix carbonation capabilities.
  • Optimizes space and accessibility with a low vessel design.
  • Supports diverse packaging needs with adjustable sealing for PET and glass bottles.

General


Applications
Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
End products
Beer on the go,Carbonated dairy drinks,Dairy-free ice cream with carbonation,Fizzy sauces,Olive oil-based emulsions,Carbonated fruit beverages,Carbonated soup beverages,Flavored seltzer,Effervescent nutraceutical beverages,Sparkling mineral water,Carbonated soft drinks,Sparkling wine
Steps before
Deaeration,Cooling,Mixing,Fermenting
Steps after
Packaging,Capping,Labeling
Input ingredients
premix drinks,postmix drinks,CO2
Output ingredients
carbonated drinks,filled PET bottles,filled glass bottles
Market info
OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.

Technical Specifications


Carbonation level
Up to 11g/L
Capacity
80L/h to 105L/h
Filling heads
One or two (based on model)
Container type
PET / Glass bottles
Cleaning method
Integrated CIP program
Integrated cooler
Yes

Operating Characteristics


Working mechanism
Automatic filling and sealing
Integrated steps
Carbonation,filling,sealing
CIP principles
Integrated CIP program
Batch vs. inline flow
Inline continuous
Changeover time
Short due to integrated systems
Cleaning method
CIP (Cleaning in Place)
Automation level
Automatic with remote assistance

Material Compatibility


Cleanability
Integrated CIP program
Corrosive resistance (e.g. acids)
Stainless steel construction
Biological compatibility
Suitable for beverage production
Density/particle size
Suitable for carbonated drinks up to 11g/L CO2

Physical Characteristics


Filling heads
One or two
Container type
PET / Glass bottles
Integrated cooler
Yes
Low vessel for accessibility
Yes

Custom Options


Control panel type
Integrated controls
Filling heads
One or two filling heads
Container sealer
Adjustable
Cooling system
Integrated cooler
CIP system
Integrated CIP program
Remote assistance
Optional