Cold aseptic filling solution for Uht samples
Ensure aseptic integrity and extend shelf life by securely filling and closing UHT samples in a controlled sterile environment, ideal for R&D and stability studies.
Performs Sterile Filling and Sealing
The FS212 Asepto-Fill from OMVE is a specialized cold aseptic filling bench designed for the food, beverage, and nutraceutical industries. It features an isolated sterile working chamber that ensures safe and accurate filling and sealing of liquid products, maintaining 100% sterility for long shelf-life applications. The equipment is ideal for diverse applications such as plant-based milks, soft drinks, and protein supplements, with a particular focus on R&D and pilot plant environments.
A standout feature is its CIP and SIP programs, ensuring thorough sterilization and cleaning processes. The dosing system allows precise filling, while integrated sealing devices maintain aseptic conditions throughout operation. The FS212 is designed for seamless integration into existing production lines, accommodating a variety of containers including PET/HDPE bottles and cups. The controlled overpressure within the filling chamber further secures sterility, crucial for high-quality production outcomes. OMVE’s engineering support ensures custom solutions tailored to specific manufacturing needs, complying with industry standards and regulations.
Benefits
- Ensures product safety and extends shelf-life with aseptic processing.
- Enhances versatility by supporting multiple container types and sizes.
- Minimizes contamination risks with CIP and SIP integrated programs.
- Streamlines R&D processes with its precise dosing system.
- Facilitates compliance with food safety standards through controlled filling environments.
- Applications
- Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
- End products
- Beer bottles,Olive oil,Fruit juice boxes,Cheese,Soft drink cans,Ice cream pints,Butter,Plant-based milks,Protein supplements,Alfredo sauce jars,Tomato soup cartons
- Steps before
- Sterilization,Cleaning
- Steps after
- Packing,Shelf-life Testing,Stability Studies
- Input ingredients
- pre-sterilized samples,various containers,PET bottles,HDPE bottles,cups
- Output ingredients
- sterile samples,UHT products,long-life products
- Market info
- OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.
- Aseptic filling
- Yes
- Filling method
- Volumetric
- Filling accuracy
- ±0.5%
- Container type
- PET/HDPE bottles and cups
- Cycle temperature
- Not specified
- Cycle time
- Not specified
- Cleaning method
- CIP/SIP
- Automation
- Manual / Auto dosing
- Isolated chamber
- Yes
- Overpressure control
- Yes
- Working mechanism
- Cold aseptic filling
- Integrated steps
- Filling and closing
- CIP/SIP
- CIP 121°C / SIP 135°C
- Batch vs. continuous operation
- Batch
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Filling volume
- Variable based on container size
- Isolated sterile working chamber
- Yes
- Discharge method
- Airlock chamber
- Container compatibility
- PET/HDPE bottles,cups
- Sealing device options
- Built-in
- Isolated filling chamber
- Controlled overpressure