Cold aseptic filling solution for Uht samples

Ensure aseptic integrity and extend shelf life by securely filling and closing UHT samples in a controlled sterile environment, ideal for R&D and stability studies.

Performs Sterile Filling and Sealing

The FS212 Asepto-Fill from OMVE is a specialized cold aseptic filling bench designed for the food, beverage, and nutraceutical industries. It features an isolated sterile working chamber that ensures safe and accurate filling and sealing of liquid products, maintaining 100% sterility for long shelf-life applications. The equipment is ideal for diverse applications such as plant-based milks, soft drinks, and protein supplements, with a particular focus on R&D and pilot plant environments.

A standout feature is its CIP and SIP programs, ensuring thorough sterilization and cleaning processes. The dosing system allows precise filling, while integrated sealing devices maintain aseptic conditions throughout operation. The FS212 is designed for seamless integration into existing production lines, accommodating a variety of containers including PET/HDPE bottles and cups. The controlled overpressure within the filling chamber further secures sterility, crucial for high-quality production outcomes. OMVE’s engineering support ensures custom solutions tailored to specific manufacturing needs, complying with industry standards and regulations.

Benefits

  • Ensures product safety and extends shelf-life with aseptic processing.
  • Enhances versatility by supporting multiple container types and sizes.
  • Minimizes contamination risks with CIP and SIP integrated programs.
  • Streamlines R&D processes with its precise dosing system.
  • Facilitates compliance with food safety standards through controlled filling environments.

General


Applications
Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
End products
Beer bottles,Olive oil,Fruit juice boxes,Cheese,Soft drink cans,Ice cream pints,Butter,Plant-based milks,Protein supplements,Alfredo sauce jars,Tomato soup cartons
Steps before
Sterilization,Cleaning
Steps after
Packing,Shelf-life Testing,Stability Studies
Input ingredients
pre-sterilized samples,various containers,PET bottles,HDPE bottles,cups
Output ingredients
sterile samples,UHT products,long-life products
Market info
OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.

Technical Specifications


Aseptic filling
Yes
Filling method
Volumetric
Filling accuracy
±0.5%
Container type
PET/HDPE bottles and cups
Cycle temperature
Not specified
Cycle time
Not specified
Cleaning method
CIP/SIP
Automation
Manual / Auto dosing
Isolated chamber
Yes
Overpressure control
Yes

Operating Characteristics


Working mechanism
Cold aseptic filling
Integrated steps
Filling and closing
CIP/SIP
CIP 121°C / SIP 135°C
Batch vs. continuous operation
Batch

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Filling volume
Variable based on container size

Physical Characteristics


Isolated sterile working chamber
Yes
Discharge method
Airlock chamber
Container compatibility
PET/HDPE bottles,cups

Custom Options


Sealing device options
Built-in
Isolated filling chamber
Controlled overpressure