Industrial drum dryer for bulk solids
Optimize your production line with high-throughput drying for varied particle sizes, ensuring efficient moisture removal from minerals, sands, and more, even in fluctuating conditions. This versatile solution integrates seamlessly for enhanced processing of bulk solids.
Processes and Dries Industrial Solids and Powders
The Mozer TK-D from Allgaier Process Technology is an industrial drum dryer renowned for its robust build and innovative design. It accommodates high-throughput drying of solids and powders with customizable multi-pass systems for prolonged material residence time. Suitable for applications ranging from silica sand and lime processing to recycling and biofuels production, this dryer offers versatility across industries.
Utilizing a rotary motion, the Mozer TK-D ensures even drying by creating a crossflow between the drying gas and the material. The systems can handle fluctuating particle sizes and moisture content without compromising efficiency, processing up to thousands of tons per day. Integrated into production lines, its energy-efficient heating system, employing gas or light oil burners, minimizes heat loss significantly. The equipment’s compact footprint eases installation, and its PLC-controlled automation supports seamless integration and monitoring. Designed with high-grade materials, the drum dryer enhances durability against wear and tear, critical for abrasive materials like recycled glass.
For gentle drying requirements, combustion chambers mix gases with ambient air before entering the drum, protecting temperature-sensitive materials. Compliance with industry regulations ensures it meets safety and operational standards in demanding industrial environments, with minimal maintenance down-time ensured through smart design and quick component access. Customizable features further align with specific customer needs, supported by Allgaier’s engineering expertise for tailored solution implementation.
Benefits
- Maximizes drying efficiency with adaptable multi-pass systems for varied material types.
- Reduces operational energy consumption through innovative heat recovery and optimized burner technology.
- Enhances production line integration with PLC controls for seamless operation and monitoring.
- Provides robust performance in harsh operating environments with durable construction materials.
- Minimizes maintenance needs, ensuring continuous operation and reduced downtime.
- Applications
- Pellets,Foodstuffs,Particle boards,Minerals,Slag,Chemicals,Metallurgy,Sands,Coal,Mining,Soil,Ceramics,Stones,Plastics,Wood,Fertilizers,Recycling,Pharmaceuticals,Biofuels,Ores,Waste,Fodder
- End products
- Recycled glass cullet,Biodiesel,Pharmaceutical powders,Wood pellets,Silica sand,Metallurgical slag,Plastic granules,Ceramic tiles,Mineral concentrates,Bentonite clay,Quartz sand,Particleboard panels,Iron ore pellets,Coal briquettes,Animal feed pellets,Limestone powder,Bituminous coal,Fertilizer granules
- Steps before
- Purification,Grinding,Sorting,Sieving
- Steps after
- Cooling,Screening,Packing,Thermal Treatment
- Input ingredients
- free-flowing bulk solids,moist solid materials,minerals,sands,slag,ores,coal,quartz sand,limestone,clay,bentonite,plastic recyclates,organic residues,waste materials,recycled glass,rocks,minerals,fertilizers,chemical products
- Output ingredients
- dried bulk solids,dried minerals,dried sands,dried slag,dried ores,dried coal,dried materials,cooled solids,processed materials,thermally treated products
- Market info
- Allgaier Process Technology is known for manufacturing advanced screening, drying, cooling, and sorting equipment for various industries, specializing in custom-engineered solutions and innovative designs to enhance efficiency and productivity.
- Throughput Rate
- High
- Particle Size Flexibility
- Wide range
- Design Type
- Single-shell,Double-shell,Triple-shell
- Drying Air Temperature
- 600–900°C
- Heating Source
- Gas or Light Oil Burners
- Dryer Type
- Continuous,Two-pass,Three-pass
- Cooling Option
- Combined Drying and Cooling
- Energy Efficiency
- Low specific electrical energy requirement
- Material Handling
- Coarse and Fine-grained Solids
- Operating Conditions
- Concurrent and Counter-current
- Flexibility
- Resilience to fluctuations in particle size and moisture
- Wear Resistance
- High resistance to abrasive materials
- Working mechanism
- Rotary drum with lifting blades
- Flow type
- Concurrent and counter-current
- Integrated steps
- Drying and cooling
- Batch vs. continuous operation
- Continuous
- Automation level
- PLC controlled
- Energy efficiency
- Includes energy recovery systems
- Adjustment capability
- Adjustable exhaust air quantity
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine Design
- Single-shell,Double-shell,Triple-shell
- Machine Footprint
- Compact design
- Drum Size
- Varies based on application
- Discharge Method
- Guide blades,lifting blades
- Lifting Mechanism
- Lifting blades
- Shell Design
- Single-shell / Double-shell / Triple-shell
- Heating Method
- Gas or Light Oil Burners / Direct Flame
- Cooling System
- TK / TK+ / TK-D
- Flow Configuration
- Concurrent / Counter-current
- Drying,Cooling Combination
- Yes
- System Integration
- Combined Processes like Drying,Cleaning
- Material Compatibility
- Wear-Resistant Lining for Abrasive Materials
- Temperature Sensitivity Handling
- Combustion Chamber Adjustment