Sterile lyophilization for oncology pharmaceuticals
Optimize the sterility and stability of high-potency drugs with advanced lyophilization, ensuring precise moisture removal while handling toxic and flammable solvents.

Performs Sterile Freeze-Drying for Biopharmaceuticals
The Lyogistics Zero, offered by Azbil Telstar, stands out as a vital asset for pharmaceutical manufacturers and biotech companies seeking precision in sterile lyophilization. This system integrates seamlessly into your existing production lines, using a vertical two-storey configuration to maximize space efficiency while maintaining high capacity with four lyophilizers and a 30 m² ice condenser capable of handling 600 kg. This versatile solution is designed for a range of biopharmaceutical processes including monoclonal antibody purification and high potency API treatments. Engineered for robust containment, it includes mushroom-type isolation valves and full compatibility with toxic and flammable solvents. Efficiency is further enhanced by the inclusion of dry vacuum pumps and an advanced CIP/SIP protocol for contamination-free operations. It meets stringent GMP and FDA guidelines, ensuring compliance and product integrity. Customize the system to fit your operational needs, with options for automatic loading and unloading via the Lyogistics Zero pass-through system, which enhances productivity and maintains a cleanroom environment.
Benefits
- Ensures product sterility and quality with GMP-compliant lyophilization processes.
- Increases operational efficiency through a vertical design optimized for space and capacity.
- Reduces contamination risk with advanced CIP/SIP protocols and isolated operational zones.
- Enhances safety for handling toxic and flammable solvents with specialized containment features.
- Supports seamless integration and automated operation, reducing manual labor and error rates.
- Applications
- High potent drugs,Innovative drugs,Biopharmaceuticals,Live attenuated bacteria vaccine,Anticancer drugs
- End products
- Measles vaccine,Monoclonal antibodies,Chemotherapy drugs,High potency api capsule,Novel cancer treatments,High potency api tablet,Bcg vaccine
- Steps before
- Solution Preparation,Compounding,Filtration
- Steps after
- Aseptic Filling,Packing,Quality Control Testing
- Input ingredients
- vials,toxic solvents,flammable solvents,hygroscopic products,live attenuated bacteria,high potent drugs
- Output ingredients
- lyophilized products,sterilized vials,low moisture products,anticancer drugs,innovative drugs
- Market info
- Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.
- Capacity
- 600 kg ice condenser capacity
- Configuration
- Vertical (two-storey)
- Size
- 4 lyophilizers of 30 m²
- Handling
- Ready for toxic and flammable solvents
- Vacuum systems
- Dry vacuum pumps
- Automation
- Automatic loading/unloading system
- Cleaning method
- CIP/SIP (Cleaning in Place/Sterilization in Place)
- Isolation Valve Type
- Mushroom-type isolation valve
- Integration
- Integration with an isolator
- Unloading system
- Lyogistics Zero pass-through system
- Batch vs. continuous operation
- Batch
- Automation level
- Automatic loading/unloading system
- CIP/SIP
- CIP/SIP (Cleaning in Place/Sterilization in Place)
- Integration with isolator
- Integrated with an isolator
- Handling of solvents
- Ready for toxic and flammable solvents
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Solvent handling capability
- Toxic and flammable
- Machine footprint
- Not specified
- Condenser configuration
- Vertical (two-storey)
- Isolation valve type
- Mushroom-type
- Discharge method
- Automatic loading/unloading system
- CIP/SIP feature
- Available
- System integration
- Integration with an isolator
- Integration possibilities
- Integration with isolator,automatic loading/unloading system
- Vertical configuration
- Two-storey
- Isolation valve type
- Mushroom-type
- Configuration for solvents
- Ready for toxic and flammable solvents