Containment solutions for hazardous material processing
Ensure safe and efficient processing of hazardous materials with advanced containment solutions, crucial in maintaining operational safety and regulatory compliance in demanding environments.
Controls and Isolates Hazardous Material Processing
The containment and isolation systems from Hosokawa Micron Ltd. are designed for sectors where safety and environmental protection are paramount. Known for their robust design and integration capabilities, these systems control and isolate hazardous materials during processing, ensuring optimal safety and compliance. They feature gloveboxes and downflow booths that support industries such as pharmaceuticals, chemicals, and nuclear fuel processing, making them essential for handling APIs, catalysts, and battery materials.
With precise filling and weighing systems, these solutions accommodate continuous, pilot, and manual operations, integrating seamlessly with existing production lines. Their automation capabilities allow for efficient process control and remote monitoring, enhancing operational efficiency and safeguarding personnel. Constructed from corrosion-resistant materials, these systems maintain integrity in challenging environments and are compliant with GMP standards for pharmaceuticals.
Additionally, the systems support efficient cleaning through CIP/SIP technologies, streamlining maintenance and reducing downtime. Hosokawa Micron provides comprehensive engineering support and customization options, ensuring tailored solutions for complex processing challenges.
Benefits
- Enhances safety by containing hazardous materials in controlled environments.
- Increases operational efficiency with seamless integration and remote monitoring.
- Reduces maintenance efforts with efficient CIP/SIP cleaning systems.
- Complies with GMP standards, ensuring regulatory adherence.
- Offers customizable solutions to meet specific processing requirements.
- Applications
- Chemicals,Food,Animal feed,Nuclear,Energy,Beverage,Metals,Cosmetics,Environment,Minerals,Pharmaceuticals
- End products
- Detergent powders,Animal-based protein powder,Press metal powders,Animal feed additives,Toner,Pigments,Sugar granules,Catalysts,Cosmetic powders,Spice blends,Kaolin,Thickening agents,Plant-based protein powder,Recovered carbon black,Dairy milk powder,Cell culture media,Instant soup,Dry powder inhalants,Er tablets,Battery materials,Marine algae,Chocolate powder,Tea leaves,Apis,Gypsum,Nuclear fuel processing,Lactose
- Steps before
- Grinding,Milling,Agglomeration,Mixing,Blending
- Steps after
- Filling,Weighing,Packing,Sterilization
- Input ingredients
- hazardous materials,chemicals,powders
- Output ingredients
- contained hazardous materials,processed chemicals,isolated powders
- Market info
- Hosokawa Micron is renowned for specializing in the manufacturing of powder and particle processing technologies, including mixing, drying, and milling equipment. They are respected for their innovative solutions and engineering excellence in industrial engineered-to-order equipment markets.
- Automation
- PLC-controlled
- Capacity
- 50–2000 kg/h
- Cycle time
- 15–60 min
- Feed rate
- 50–1000 kg/h
- Air Exchange Rate
- 20–50 ACH
- Working mechanism
- Containment,filling,and weighing
- Integrated steps
- Isolation,containment,and control
- CIP/SIP
- CIP / SIP capable
- Batch vs. continuous operation
- Batch
- Automation level
- PLC-controlled
- Cleaning method
- Manual / Automated
- Energy efficiency
- Optimized design for energy saving
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- PLC / SCADA
- Footprint size customization
- Available
- Isolator type
- Standard / Bespoke
- Glovebox configuration
- Flexible
- Laminar flow cabinet type
- Horizontal / Vertical
- Downflow booth size
- Customizable