Aseptic rotary cup filling and closing solution
Maximize your production capacity with this cutting-edge aseptic solution, designed to efficiently fill and seal pre-formed containers while ensuring top-level hygiene and product integrity, making it ideal for manufacturers handling sensitive liquid and semi-solid products.
Fills and Seals Pre-formed Containers Aseptically
The 200-A Series Aseptic Rotary Cup Filling and Closing Machine from TREPKO revolutionizes aseptic packaging by offering a 60% space reduction without compromising efficiency. This machine is engineered for diverse sectors such as food, pharmaceuticals, cosmetics, and pet food, producing items like Greek yogurt and tomato paste. It features an integrated aseptic process with a log 5.9 decontamination level, adhering to VDMA specifications. With an output of up to 14,400 cups per hour on six lanes, its automated cup format changeover and dual servo-driven filling stations ensure flexible production with minimal downtime. The machine reduces energy consumption by 20% and includes a user-friendly cleaning process that cuts time by 40%. Options like a cup-stack feeding magazine and chemical sterilization with H2O2 enhance its adaptability. Compliance with stringent hygiene standards ensures reliable, high-quality packaging.
Benefits
- Optimizes floor space with a 60% reduction in machine footprint.
- Decreases energy usage by 20%, lowering operational costs.
- Enables rapid product line changes to minimize production halts.
- Ensures product safety with high-level decontamination standards.
- Boosts versatility with dual filling stations for varied product viscosities.
- Applications
- Beverages,Spreads,Pet food,Cosmetics,Condiments,Processed cheese,Desserts,Dairy products,Pharmaceuticals
- End products
- Cheddar cheese slices,Facial moisturizer,Cough syrup,Almond milk,Greek yogurt,Chocolate mousse,Tomato paste,Wet dog food,Hazelnut spread
- Steps before
- Cup sterilization,Container preparation
- Steps after
- Sealing,Leakage testing,Packing
- Input ingredients
- liquid products,semi-solid products,95 mm cups,membrane lids,pre-formed containers
- Output ingredients
- filled cups,sealed cups,aseptically packed products,various packaged food items
- Market info
- Decontamination level
- Log 5.9
- Energy reduction
- 20% compared to alternatives
- Cleaning time reduction
- 40%
- Space reduction
- 60%
- Lanes available
- 1-6 lanes
- Maximum output
- 14,400 cups/hour (for a 95 mm cup)
- Power supply
- 3 x 400 V + PE + N
- Compressed air pressure
- 6 bar
- Machine dimensions
- 2400 x 3175 x 2940 mm
- Sterilization method
- H₂O₂ gas form
- Filling station adaptability
- Servo driven,user friendly HMI
- Working Mechanism
- Aseptic Rotary
- Integrated Steps
- Filling,Sealing,Sterilization
- CIP/SIP
- CIP 121°C / SIP 135°C
- Automation Level
- PLC-controlled
- Batch vs. Continuous Operation
- Inline Continuous
- Changeover Time
- Immediate with touch-button
- Energy Efficiency
- 20% reduction compared to alternatives
- Cleaning Method
- User-friendly design,reduced cleaning time by 40%
- Cleanability
- Efficient cleaning processes
- Corrosive resistance (e.g. acids)
- Compatible with H2O2
- Biological compatibility
- Log 5,9 decontamination level
- Foaming risk
- Low
- Heat sensitivity
- Able to handle heat-sensitive products
- Log Decontamination Level
- 5.9 (VDMA 8742 Spec)
- VDMA Specification Compliance
- Level 5
- Machine footprint
- 2400 / 3175 / 2940 mm
- Compact footprint
- 60% space reduction
- Discharge method
- Rotary system
- Control panel type
- User-friendly HMI
- Number of lanes
- 1-6 lanes
- Maximum output
- 14,400 cups/hour
- Cup-size format flexibility
- Immediate changeover
- Control panel type
- User-friendly HMI
- Integration possibilities
- Automated changeover,recipe handling system
- Cup format changeover
- Automatic at the touch of a button
- Filling station options
- Multi-layer and two-chamber products
- Feeding magazine option
- Elevator with adjustable loading height