Microdosing system for granules and powder

Achieve precise dosing with minimal variance across all fills, ensuring consistent product quality for sensitive powders and granules in high-speed production lines.

Ensures Precise Dosing and Filling

The Microdosing System SW 701 from Collischan GmbH is designed for precise dosing of powders and granules, offering a unique combination of digital adaptive control algorithms and modular setup. This equipment is ideal for food, pharmaceutical, chemical, and automotive industries, accurately processing products like cinnamon powder and gunpowder. It operates with a resolution of 10 µg, maintaining a dosing tolerance as low as 0.1 mg, essential for applications requiring exact measurements. The system achieves up to 30 fillings per minute, optimizing production with its automated synchronization feature.

Engineered from stainless steel, the SW 701 is both durable and hygienic. The design allows easy tool-free disassembly for fast, sterile cleaning, supporting continuous operation with minimal downtime. Its explosive-proof options extend its utility to critical environments, aligning with safety standards for zones 0, 1 or 2, and 20, 21, or 22, with temperature compliance up to T6. Integrated checkweighing and real-time data transmission ensure comprehensive process control, while the self-optimizing control adapts to changing conditions, maximizing throughput and consistency. Configurations are available to match specific operational needs, supported by Collischan’s engineering expertise for tailored solutions.

Benefits

  • Delivers precise dosing with low variance, ensuring consistent product quality.
  • Increases efficiency with quick interchangeable parts and easy cleanability, reducing downtime.
  • Enhances safety with explosive-proof design options for hazardous environments.
  • Streamlines production with real-time synchronization to existing line processes.
  • Provides versatility for varied industrial applications without needing substantial adjustments.

General


Applications
Explosive materials,Coffee,Powder and granules,Spices,Sweets and drops,Tablets,Tea,Capsules
End products
Cinnamon powder,Herbal capsules,Black pepper granules,Gunpowder,Gummy candies,Green tea leaves,Protein powder,Effervescent tablets,Ground coffee
Steps before
Grinding,Drying
Steps after
Packing
Input ingredients
powder,granules,sensitive granules,explosive material,tablets,capsules
Output ingredients
precisely dosed powder,precisely dosed granules,precisely dosed explosive material,precisely dosed tablets,precisely dosed capsules
Market info

Technical Specifications


Accuracy
up to 0.1 mg
Resolution
10 µg
Weight Range
Large
Weighing Performance
30 fillings per minute
Dosing Tolerance
up to 0.1 mg
Construction Material
Stainless Steel
Cleaning Method
Tool-less removal and sterile cleaning
Explosion-proof Zones
0,1,2 or 20,21,22
Temperature Range
up to T6
Control System
Digital adaptive control algorithm
Synchronization Options
External/Foot switch/Internal

Operating Characteristics


Working mechanism
Vibrated chute with digital adaptive control
Integrated steps
Rough and fine dosing
Automation level
Digital adaptive control algorithm
Batch vs. continuous operation
Batch
Cleaning method
Easy to clean,tool-free disassembly
Synchronization support
External/internal with packaging lines
Changeover time
Minimal due to modular design

Material Compatibility


Cleanability
Easy to clean,removable parts
Biological compatibility
Suited for pharma,food industry
Density/particle size
Handles powder,granules,tablets
Corrosive resistance (e.g. acids)
Stainless steel construction
Abrasion resistance
Stainless steel construction

Physical Characteristics


Machine footprint
Compact,modular design
Material of construction
Stainless steel
Discharge method
Vibrated chute
Cleaning ease
Tool-free part removal
Format part change
None required for weight range

Custom Options


Modular setup
Optimized to customer requirements
Control system
Digital adaptive control algorithm
Synchronization options
External,foot switch,internal
Explosive-proof design
Various zones and temperature ranges
Material construction
Stainless steel