Filling and sealing solution for beverage capsules
Optimize your production with a modular capsule filling and sealing solution, ensuring precise dosing and high-speed operation to meet the evolving demands of the food and beverage industry.
Fills and Seals Capsules with Precision
The FS 150 from Rychiger is a modular and flexible capsule filling and sealing machine tailored for food and beverage manufacturers, life sciences organizations, and industrial goods producers. It accurately fills and seals a wide array of liquid end-products like coffee capsules, herbal tea pods, and vitamin supplement packs using advanced dosing and “One stroke technology” for simultaneous punching and sealing. This machine supports up to 75 cycles per minute, delivering a throughput of 9,000 units per hour across two lanes with precise dosing. Integrated into its design is user-friendly accessibility for maintenance and efficient cleaning, ensuring minimal downtime. The FS 150 also allows quick changeovers due to its ergonomic structure, making it adaptable to various production requirements. With options available in stainless steel construction, it meets industry standards for durability and hygiene, reinforcing its role in continuous, high-speed operations.
Benefits
- Increases operational efficiency with high-speed, continuous filling and sealing.
- Ensures product integrity with precise dosing and reliable sealing technologies.
- Lowers maintenance costs through ergonomic design for easy access and quick cleaning.
- Adapts to various production needs with modular flexibility and rapid changeovers.
- Meets industry hygiene standards with stainless steel construction and effective cleaning processes.
- Applications
- Supplements,Snacks,Multi beverage,Pet food,Confectionary,Coffee,Baby food,Tea,Dairy products
- End products
- Dog food sachets,Vitamin supplement packs,Powdered milk capsules,Flavored pet treats,Energy snack bars,Baby formula pods,Instant beverage packets,Coffee capsules,Herbal tea pods,Chocolate-coated nuts
- Steps before
- Container preparation,Capsule loading,Flavouring
- Steps after
- Quality assurance,Packing,Storage
- Input ingredients
- capsules,plastic packaging,aluminum packaging,biodegradable packaging,coffee,multi beverage,tea
- Output ingredients
- filled capsules,sealed capsules
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Outer unit diameter
- max. 70 mm
- Unit height
- max. 50 mm
- Number of lanes
- 2
- Cycles/min
- up to 75
- Output/min
- up to 150
- Output/h
- 9,000
- Size (LxWxH)
- 4 - 6.5 m x 1.3 m x 2.25 m
- Weight
- 2,200 kg
- Connected load
- 400 VAC 3L+N+PE / 50 Hz
- Rated power
- 7 - 14 kW
- Compressed air
- a≥ 6 bar
- Nitrogen usage
- 17 nm³/h
- Filling accuracy
- ± precise
- Sealing integrity
- Highest
- Working Mechanism
- Filling and sealing
- Integrated Steps
- Punching and sealing
- Changeover Time
- Simple and quick
- Automation Level
- Modular system
- CIP/SIP
- Not specified
- Batch vs. Continuous Operation
- Batch
- Cleaning Method
- Quick cleaning
- Maintenance Accessibility
- Ergonomic accessibility
- Filling Accuracy
- High precision
- Cleanability
- Easy cleaning
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Capsule structures
- Plastic,aluminum,biodegradable
- Machine footprint
- 4 - 6.5 m x 1.3 m x 2.25 m
- Weight
- 2'200 kg
- Outer unit diameter
- max. 70 mm
- Unit height
- max. 50 mm
- Number of lanes
- 2
- Control panel type
- Flexible HMI
- Modularity
- Yes
- Integration possibilities
- Seamless integration with existing systems
- Ergonomics
- Ergonomic accessibility
- Changeover speed
- Quick changeovers
- Maintenance access
- Easy maintenance