Automated frozen dough production solution
Maximize your frozen dough production with precision control and streamlined maintenance, ensuring consistent quality and high output with minimal effort.
Produces Consistent Frozen Dough and Bakery Products
The Thomas L. Green GenesisPRO Series Frozen Dough Machine is designed to enhance flexibility and control in high-speed frozen dough production lines. It uses precise recipe-driven linear servomotors to optimize wire positioning, stroke length, and product drop, ensuring consistent weight and accuracy, up to 300 cuts per minute. This equipment is ideal for producing a variety of bakery products, including frozen cookie dough, co-extruded and encapsulated cookies, granola bars, and shortbread biscuits.
Integrated pneumatic feeding and separation systems streamline operation and maintain product quality with minimal operator interaction. The system’s design, adhering to SafeShield standards, features removable components for effortless sanitation and maintenance, reducing parts count by 50% compared to traditional systems. Fully PLC-controlled, the GenesisPRO offers seamless integration with existing dough handling systems, supporting automated processes with touchscreen interfaces for easy recipe adjustments. Custom wirecut and die assemblies accommodate diverse product needs, making it a versatile solution for industrial bakeries aiming for efficiency and high quality.
Benefits
- Enhances operational efficiency with up to 300 cuts per minute, increasing production capacity.
- Streamlines sanitation and maintenance, reducing operational downtime with 50% fewer parts.
- Improves product consistency and quality with precise servomotor control and minimal operator interaction.
- Facilitates flexible production needs with custom wirecut and die assemblies for varied product designs.
- Integrates seamlessly into existing systems, supporting automated processes that lower labor costs.
- Applications
- Cookies,Biscuits,Cracker products,Baked goods,Pet food,Confectionery products,Snack foods,Bakery systems,Bakery products,Frozen dough
- End products
- Baked dog treats,Granola bars,Encapsulated cookies,Frozen cookie dough,Wheat crackers,Butter cookies,Shortbread biscuits,Peanut butter cookies,Co-extruded cookies,Almond biscotti
- Steps before
- Mixing,Dough Handling,Dough Forming,Dough Feeding
- Steps after
- Baking,Drying,Oven Systems,Cooling,Packing
- Input ingredients
- dough,cookie dough,two-dough mixtures,co-extruded products,encapsulated products
- Output ingredients
- frozen cookies,consistent piece weights,co-extruded cookies
- Market info
- Reading Bakery Systems is renowned for its expertise in designing and manufacturing innovative industrial bakery equipment, particularly for snack food production, combining advanced technology and industry knowledge to enhance productivity and quality.
- Speed
- Up to 300 cuts per minute (cpm)
- Automation
- Automatic operation controls,Servomotor based mechanisms
- Accuracy
- High degree of accuracy and consistent piece weights
- Material Handling
- Hopper and roll assemblies designed for easy removal
- Customization
- Custom designed die and wirecut assemblies
- Control System
- Touchscreen controls for recipe and machinery adjustments
- Changeover Time
- Quick and easy changeovers
- Parts and Maintenance
- 50% less parts than traditional machines
- Production Capacity
- Various frozen cookies
- Working Mechanism
- Servomotor-based wire positioning
- Integrated Steps
- Automatic feeding and separation
- Automation Level
- Automatic operation controls
- Batch vs. Continuous Operation
- Inline continuous operation
- Cleanability
- Easy disassembly for sanitation
- Changeover Time
- Quick changeover with servos
- Energy Efficiency
- Optimized for low energy use
- CIP/SIP
- Easy removal for manual cleaning
- Flexibility and Control
- Recipe-driven linear servomotors
- Cleanability
- Easy removal for sanitation
- Product Type
- Frozen dough / Cookies
- Machine Footprint
- Compact design
- Discharge method
- Automatic feeding and separation onto paper
- Control panel type
- Touchscreen
- Servomotor mechanism
- Recipe-driven linear servos
- Control panel type
- Touchscreen
- Die and wirecut assemblies
- Custom designed