Heated flooder for sanitation in fresh produce processing

Optimize your fresh produce processing with a heated flooder, designed to enhance sanitation and reduce fungicide waste. Experience superior residue control and energy-efficient heat treatment while maintaining optimal produce quality.

Sanitizes and Applies Fungicide to Fresh Produce

The JBT Heated Flooder is specially designed for effective sanitation and fungicide application within the fresh produce industry. It ensures excellent coverage with recycled water, minimizing fungicide usage and waste. Operating on a continuous and automated basis, it accommodates a variety of products, including citrus fruits, berries, and nuts, making it ideal for pre-processing departments in food and agricultural operations. The system’s compact design allows integration over existing lines and its compatibility with PAA or chlorine sanitizers ensures flexibility depending on specific fungicide requirements. With a focus on energy efficiency, the Heated Flooder maintains water temperature effectively between stages, enhancing residue deposition without compromising produce quality. Its robust construction and advanced engineering support ensure seamless operation tailored to your processing needs.

Benefits

  • Provides superior sanitation with optimal fungicide use, reducing waste and environmental impact.
  • Ensures consistent energy efficiency by maintaining water temperature, enhancing process reliability.
  • Offers seamless integration with existing systems, minimizing installation and downtime.
  • Supports flexible sanitizer usage, accommodating various fungicide needs for different products.
  • Operates with a compact footprint, optimizing space within processing facilities.

General


Applications
Nuts,Fresh produce,Fruits
End products
Berries,Avocados,Tomatoes,Citrus fruits,Apples,Walnuts,Almonds,Grapes
Steps before
Brine Preparation,Chopping,Cutting,Emulsification,Grinding,Mixing,Injection
Steps after
Sterilization,Packing,Coating,Tray Sealing,Labeling,X-ray Food Inspection
Input ingredients
fresh produce,fruits,nuts,sanitizers,fungicides,treatment water
Output ingredients
sanitized produce,clean fruits,enhanced shelf-life nuts,treated produce,recycled water
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Footprint
Relatively small
Water Volume
Relatively low
Electrical Requirements
20 amp 480v 3PH
Pin Range
6-10 Brushes
Fungicide Usage
Reduced due to recycling
Heat Loss
Very little between the weir and the fruit

Operating Characteristics


Batch vs. continuous operation
Inline Continuous
Energy efficiency
Improved via reduced temperature loss
Automation level
Manual / PLC
Cleaning method
CIP / Recycled water use
Footprint
Compact,fits over existing equipment

Material Compatibility


Corrosive resistance
Compatible with PAA or chlorine sanitizers
Cleanability
Excellent coverage with low contact time
Biological compatibility
Fungicide and sanitizer compatible

Product type Characteristics


Product Type
Fresh Produce
Decay Control
Superior with low fungicide concentration

Physical Characteristics


Machine footprint
Relatively small footprint
Configuration options
Multiple configurations available
Compatibility
Can be installed over existing equipment

Custom Options


Footprint
Relatively small,can be installed over existing equipment