High shear granulator for uniform wet granules
Achieve uniform and homogeneous wet granules with high-speed mixing and automated control, reducing manual intervention and enhancing production line efficiency.
Mixes and Granulates for Uniform Wet Granules
The SigmaGran® High Shear Mixer Granulator from SSPM Systems & Engineers seamlessly integrates into pharmaceutical, food, and chemical production lines to enhance mixing and granulation processes. Its robust design employs high shear forces to efficiently produce uniform and homogeneous wet granules, ensuring consistent product quality. This versatile equipment serves a wide range of applications including the production of pharmaceutical tablets, chewable vitamins, and chemical catalyst granules. With models scalable from 2.5 L to 1500 L gross volume, it accommodates various batch sizes, providing flexibility for both R&D labs and large-scale operations. Integrated automation via an advanced control system reduces manual intervention and improves operational efficiency. The system complies with 21 CFR Part 11, adheres to CGMP norms, and features options like pneumatically operated top lid, 360-degree spray ball coverage for effective cleaning, and flame-proof construction for operational safety. Customizable contact parts in SS 316/316 L provide excellent corrosion resistance, ensuring suitability for a variety of materials.
Benefits
- Enhances product consistency and quality through uniform wet granulation.
- Reduces manual intervention and labor costs with automated control systems.
- Ensures easy scalability from small to large batch production.
- Supports compliance with regulatory standards, including 21 CFR Part 11.
- Minimizes cleaning downtime with efficient wash-in-place system.
- Applications
- Food,Chemicals,Supplements,Pharmaceutical tablets,Nutraceuticals,Pharmaceuticals
- End products
- Herbal extract granules,Sweetened powdered drinks,Chewable vitamins,Chemical catalyst granules,Polymer granules,Protein supplements,Effervescent tablets,Dietary fiber granules
- Steps before
- Dry Mixing,Material Handling,Sifting
- Steps after
- Conveying,Tablet Coating,Tablet Pressing,Packing
- Input ingredients
- dry substances,wet substances,pharmaceutical powders,food ingredients,chemical powders
- Output ingredients
- uniform wet granules,homogeneous wet granules
- Market info
- Compliance
- 21 CFR Part 11
- Material of Contact Parts
- SS 316/316 L
- Construction
- Flame-proof
- Gaskets and Seals Material
- Silicon and FDA-approved materials
- Cleaning Coverage
- 360-degree spray ball
- Air Purging Facility
- Impeller and chopper
- Maintenance
- Lesser maintenance
- Bowl Interchangeability
- Up to 10 litres
- Earthing and Safety Interlocks
- Integrated
- Scalability
- From R,D to production
- Control System
- User-friendly
- Cleaning System
- Wash-in-place
- Volume Range
- 2.5 L to 1500 L (Gross) / 2 L to 1200 L (Working)
- Batch Capacity
- 1 kg to 600 kg
- Working Mechanism
- High Shear Mixer Granulator
- Integrated Steps
- Dry and Wet Mixing
- Automation Level
- Advanced Automation and Control System
- CIP/SIP
- Wash-in-place system
- Batch vs. Continuous Operation
- Batch Operation
- Cleaning Method
- 360-degree spray ball coverage
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Contact parts
- SS 316/316 L
- Seals and gaskets
- FDA-approved silicon
- Industries Served
- Pharma,Food,Chemicals
- Wet granulation capacity
- 1 kg to 600 kg
- FDA Materials
- Silicon and other FDA-approved materials
- 21 CFR Part 11 Compliance
- Available upon request
- Machine footprint
- Compact
- Construction material
- SS 316/316 L
- Top lid type
- Pneumatically operated
- Discharge method
- Pneumatically operated discharge assembly
- Spray coverage
- 360-degree
- Changeable bowl size
- Up to 10 litres
- Earthing provisions
- Provided
- Material
- SS 316/316 L
- Flame-proof construction
- Yes
- Omega-type gaskets and seals
- Silicon and other FDA-approved materials
- Pneumatically operated top lid and discharge assembly
- Yes
- 360-degree spray ball coverage
- Yes
- Air purging facility
- Yes
- Interchangeability of bowls
- Feasible up to 10 litres
- Earthing and safety interlocks
- Integrated