Modular batch mixing system for beverages
Streamline your beverage production with a flexible solution that manages complex formulations and ensures precise ingredient integration, enhancing quality and reducing material waste.
Processes Diverse Beverage Formulations Efficiently
The GEA DIBATCH Batch Mixer is a versatile and efficient solution for beverage manufacturers looking to streamline their production processes. This modular system excels in processing intricate beverage formulations, seamlessly handling both liquid and powder ingredients to produce products like soft drinks, energy drinks, and flavored juices. With a design that emphasizes precise dosing and traceability, the system utilizes parallel operation capabilities to reduce batch times significantly.
The GEA DIBATCH integrates effortlessly into existing production lines with its automation-ready features, including the GEA Codex® software for streamlined operation and enhanced control. Its PLC system offers comprehensive integration for remote monitoring and robust data management, ensuring consistent quality and regulatory compliance.
Equipped with a thorough clean-in-place (CIP) system and modular construction, the GEA DIBATCH simplifies maintenance while providing flexibility for various production capacities and product types. Adaptable dissolution parameters and an optional pre-weighing system further enhance operational efficiency and minimize raw material wastage, making it an ideal choice for scalable production in the beverage, food, chemical, and pharmaceutical industries.
Benefits
- Ensures consistent product quality through precise dosing and customizable recipes.
- Minimizes ingredient waste, optimizing cost efficiency with accurate material usage.
- Accelerates batch processing with parallel operation capabilities, reducing production time.
- Streamlines cleaning and maintenance with a robust CIP system, enhancing uptime.
- Facilitates regulatory compliance and transparency with integrated traceability features.
- Applications
- Beverages,Liquid formulations,Energy drinks,Juices,Soft drinks,Isotonic sport drinks,Flavored drinks
- End products
- Electrolyte replenishment drink,Protein smoothie,Vitamin-enriched juice,Citrus punch,Lemon-lime soda,Sports hydration drink,Guarana energy beverage,Cola,Flavored seltzer,Herbal iced tea
- Steps before
- Ingredient selection,Material sourcing,Weighing of raw materials,Container preparation
- Steps after
- Beverage bottling,Quality control testing,Packaging,Labeling
- Input ingredients
- liquid ingredients,dry ingredients,powder,raw materials,soft drinks ingredients,energy drinks ingredients,juice ingredients,big bags,sack,drum,IBC containers,bottles,cans,canisters,barrels
- Output ingredients
- premix,final syrup,final beverage,energy drinks,isotonic sports drinks,soft drinks,flavored drinks
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Dosing Accuracy
- High accuracy
- Material Traceability
- Available
- Operation Type
- Parallel operation
- Batch Processing
- Batch mixing system
- Control System
- GEA Codex® software
- Automation
- Fully automated
- Ingredient Handling
- Powder and liquid containers
- Scalability
- Scalable plant process control
- Clean-in-place (CIP) System
- Thorough CIP
- Batch Size
- Multiple ingredient handling (20 or more ingredients)
- Recipe Management
- Proven recipe system
- Pre-weighing System
- Optional
- Working Mechanism
- Batch Mixing
- Integrated Steps
- Dosing,Mixing,Dissolving
- CIP Principles
- Thorough Clean-in-Place System
- Batch vs Continuous Operation
- Batch
- Automation Level
- Fully Automated with RFID and GEA Codex® Software
- Cleaning Method
- CIP
- Material Handling
- Powder and Liquid Containers
- Changeover Time
- Easy Product Changeover
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Bags,big bags,sacks,drums,IBC containers
- Modular design
- Yes
- Tank shape
- Cylindrical
- Feed method
- Powder and Liquid Containers
- Discharge method
- Dissolving tank
- Control panel type
- HMI Integrated
- Control panel type
- GEA Codex® software,high-performance HMI
- Integration possibilities
- Modular design,scalable plant process control
- Automation level
- Fully automated with double-check validation
- System configurability
- Flexible for custom products and processes