Baking form storage system

Optimize your production line with efficient and flexible baking form storage and buffering, ensuring seamless transitions and reduced downtime in high-capacity bakery operations.

Stores and Buffers Baking Trays and Lids

The RoboGrip from NewCap is an innovative robotic storage and buffer system designed specifically for industrial bakeries. It efficiently manages the storage and retrieval of baking trays and lids within medium to high capacity production lines. The RoboGrip utilizes precise robotic arms to transport trays, optimizing spatial organization and reducing downtime associated with manual handling.

Ideal for applications in the food processing and baking industries, it handles production of sourdough bread, whole wheat bread, and a variety of bun and pastry types, ensuring smooth operations in product handling. The system seamlessly integrates into existing automated lines, supporting continuous operation and enhancing throughput.

Built for durability, the RoboGrip offers versatile configuration options, allowing for customization to suit specific line requirements. With energy-efficient motor technology, it reduces operational costs while maintaining high performance. Additional features include compliance with industry safety standards and easy-to-access maintenance points. The system can be tailored with engineering support to meet unique customer needs, ensuring optimal performance in any bakery setting.

Benefits

  • Enhances operational efficiency by streamlining storage and retrieval of baking trays.
  • Reduces labor costs through automated handling processes.
  • Maximizes production throughput with flexible integration into existing lines.
  • Decreases energy usage with optimized motor technology.
  • Customizable configurations meet specific production requirements, ensuring versatile application.

General


Applications
Baguettes,Baked goods,Buns,Bread,Rolls,Puff pastry
End products
Sourdough bread,French baguettes,Ciabatta rolls,Danish pastry,Croissant pastry,Whole wheat bread,Puff pastry sheets,Multigrain rolls,Artisan bread,Brioche buns
Steps before
Dough preparation,Proofing,Lid placement
Steps after
Depanning,Cooling,Cleaning,Packing
Input ingredients
baking trays,baking forms,lids,dough,pan straps,flat baking trays,peel boards
Output ingredients
greased baking forms,cooled baking forms,cleaned baking forms,loaded baking forms,unloaded baking forms,bread,buns,rolls,baguettes,puff pastry,debris,crumbs,seeds
Market info

Technical Specifications


Automation
Fully automatic
Capacity
Medium to high
Cooling Temperature
Adjustable
Cooling System
Powerful ventilators
Greasing Accuracy
Exact positioning
Lid Handling Automation
Magnetic / Pick’n Place / Robocap
Oven Loading/Unloading
Universal loader/unloader
Pan Greasing
Minimized overspray
Speed
Medium to High
Storage System Type
Robot arm / StepStore / RoboGrip
Ventilation
High air flow

Operating Characteristics


Working Mechanism
Robot Arm / Automated Systems
Automation level
Manual / Automatic
Batch vs. continuous operation
Inline Continuous
Cleaning method
Automated Brush / Air Knife
Integrated Steps
Storage / Buffering / Handling
Flexibility
Medium to High Production Lines
Pan greasing method
Vapour Screens
Lid handling
RoboCap / Pick’n Place
Oven loading type
Universal Loader / Scrabble Loader
Cooling method
Cooling Tunnels with Ventilators
Detection Systems
Bread in Pan / Double Dough Detection

Material Compatibility


Cleanability
Stainless steel components,easy-to-clean design
Corrosive resistance (e.g. acids)
Stainless steel resistant to common cleaning agents

Physical Characteristics


Machine footprint
Medium to large,suitable for production lines
Storage system type
RoboGrip,Robot storage,StepStore
Conveyor system type
Custom conveyor belt systems
Greasing system
Accurate positioning,minimal overspray
Oven handling equipment
Universal Loader/Unloader,Scrabble Loader/Unloader
Cooling tunnel material
Stainless steel
Cleaning equipment type
CleanCap baking form cleaner,Brush unit
Lid handling solution
RoboCap,In-line,Pick’n Place machine
Ventilation in cooling tunnel
Powerful ventilators
Detector systems
BIP Detection,Double Dough Detection (DDD)
Control panel type
Automated with photo sensors
Loader/Unloader type
Elevator system
Pan greasing feature
Vapour screens for clean environment

Custom Options


Control Panel Type
Touchscreen / PLC
Integration Possibilities
Automation systems / SCADA / ERP
Conveyor Customization
Dividing / Combining / Indexing
Lid Handling Flexibility
Pick’n Place / RoboCap
Buffer System Type
RoboGrip / StepStore
Oven Loader Type
Universal / Scrabble / Elevator
Greaser Type
Vapour screen enabled
Detection Systems
Bread in Pan / Double Dough