Chocolate mould washer

Ensure immaculate cleanliness and precise drying of chocolate moulds, enhancing production efficiency and safeguarding product quality with cutting-edge washing technology.

Cleans, Dries, and Cools Chocolate Moulds

The Chocolate Mould Washing Systems from Colussi Ermes provide a comprehensive solution for confectionery manufacturers facing hygiene and efficiency challenges. Engineered to handle the specific needs of chocolate production, these tailor-made systems clean, dry, and cool chocolate moulds, enhancing production line integration. Capable of processing up to 900 moulds per hour, the systems employ precise, automatic processes that reduce maintenance costs and maintain high performance over time.

Designed with a robust stainless steel structure, these washers prevent heat loss and lower energy consumption. They feature advanced systems for residue removal and drying, allowing immediate mould reuse. The intuitive interface integrates seamlessly with centralized monitoring, ensures HACCP compliance, and supports various mould shapes without format changes.

Available options include customized washing programs and energy-efficient heating systems, offering significant savings in water and detergent. The system’s innovative CIP allows contamination-free self-cleaning without disassembly. Engineered for durability, these washers ensure reliable operation while minimizing environmental impact through responsible chemical dosing.

Benefits

  • Increases production capacity with up to 900 moulds processed per hour.
  • Cuts energy and water costs through optimized washing and drying technology.
  • Reduces downtime with immediate mould readiness for reuse.
  • Enhances hygiene standards, compliant with HACCP requirements.
  • Minimizes maintenance efforts with CIP system and durable construction.

General


Applications
Confectionery,Food industry
End products
Chocolate truffles,Chocolate bonbons,Chocolate pralines,Chocolate moulded figures,Chocolate bars,Chocolate eggs
Steps before
Pre-wash,Pre-clean,Mould removal
Steps after
Sterilization,Packing,Coating,Loading into production line
Input ingredients
chocolate moulds,various shapes,different heights,different sizes,stubborn residue,water residue,chemical solutions
Output ingredients
clean moulds,dry moulds,integral moulds,immediate re-use,hygienic chocolate moulds
Market info
Colussi Ermes, part of Middleby, is renowned for its expertise in designing and manufacturing advanced washing systems for the food sector, known for innovation, reliability, and high-performance solutions tailored to various industrial needs.

Technical Specifications


Washing capacity
Up to 900 moulds/hour
Automation
Fully automated
Material
Stainless steel
Energy Consumption
Reduction in energy consumption
Drying system
Perfect drying for immediate re-use
Noise reduction
Thick insulated panels
Mould cooling
Allows immediate re-use
Customized programs
Customized washing programs
Chemical solutions
Responsible dosing
System inspection
Top part of the tunnel can be raised
Water heating systems
Multiple systems
Monitoring systems
Interfacing with HACCP compliant systems
Inspection access
Full inspection capability
Energy efficiency
Maximum energy efficiency programs
Residue removal
High pressure removal
Drying capacity
Optimal drying with minimum consumption
Automation level
Automated movement,stacking,and destacking
Operation readiness
“Ready to Use” program

Operating Characteristics


Automation level
Fully automated
Batch vs. continuous operation
Inline Continuous
Cleaning method
CIP
CIP/SIP
CIP compliant
Energy efficiency
Optimized for reduced consumption
Changeover time
Minimal,due to versatile design
Mould integrity
Preserved after frequent washes

Material Compatibility


Abrasion resistance
Yes,stainless steel construction
Biological compatibility
Complies with HACCP standards
Cleanability
Compliant with CIP (Clean In Place) processes
Corrosive resistance (e.g. acids)
High,due to stainless steel structure

Product type Characteristics


Container Size and Shape
Various shapes and sizes,automatic adjustments

Physical Characteristics


Structure Material
Stainless steel
Insulated Panels
Thick
Footprint
Customizable / Tailor-made
Machine Configuration
Tunnel version
Door Type
Manual or sliding
Cabin Type
Rotating system
Mould Capacity per Hour
Up to 900 moulds
Cooling Mechanism
Mould cooling for immediate re-use
Compliance
HACCP standards
Panel Lifting System
Top tunnel raising with no gaskets

Custom Options


Design Configuration
Tailor-made for individual customer needs
Material Selection
Pharmaceutical-grade stainless steel
Interfacing
Centralized monitoring systems integration
Washing Programs
Customizable for energy efficiency
Control Panel Type
PLC-controlled automation
Feeding System
Automatic mold feed systems
Access Design
Inspection-friendly with raisable tunnel design