Crumb coating system for plant-based food products
Achieve superior crumb coating with precise control over texture and adherence, optimizing product quality while minimizing waste and enhancing operational efficiency.
Manages and Distributes Crumbs for Optimal Coating
The RevoCrumb from Marel is a leading crumb coating system designed for the food processing industry, particularly in plant-based and convenience foods. Utilizing a patented crumb management system, it excels in distributing and managing both fine and coarse crumbs for uniform coating on products like schnitzels and tenders. The RevoCrumb operates on a principle that maximizes crumb adhesion and pickup using adjustable pressure rollers and vibrating plates, while its unique wheel scoop design minimizes crumb breakdown compared to conventional screw systems.
Suitable for high-speed, continuous operations, it accommodates a wide range of applications, including breaded plant-based patties and cornflake-coated vegan nuggets. The system boasts a processing capacity of up to 25 meters per minute, with belt width options of 600, 700, and 1,000 mm. Integration with Innova Food Processing Software enhances automation, enabling precise quality control, recipe management, and full traceability ensuring consistent end-product results. The design facilitates easy cleaning and maintenance, supported by a cyclone vacuum attachment for dust-free operation and an optional CrumbFeeder for automated crumb replenishment, optimizing your production line efficiency.
Benefits
- Enhances product appearance and quality with precise crumb distribution.
- Minimizes material waste through low-stress crumb management.
- Improves production efficiency with high-speed, continuous operation.
- Ensures food safety and quality with comprehensive traceability and control.
- Facilitates quick cleaning and maintenance with hygienic design features.
- Applications
- Plant-based proteins, Vegan alternatives, Schnitzels, Vegetarian products, Tenders, Plant-based food products
- End products
- Soy schnitzels, Coarse crumb-coated vegetarian fillets, Panko-crusted tenders, Breaded plant-based patties, Cornflake-coated vegan nuggets
- Steps before
- Battering, Preparation, Marinating
- Steps after
- Packing and labeling, Inspection, Frying, Cooking
- Input ingredients
- schnitzels, tenders, fine crumbs, coarse crumbs, batter
- Output ingredients
- coated products, high-quality products, crumb-covered products
- Market info
- Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.
- Speed
- Up to 25 m per minute
- Belt Width
- 600 mm, 700 mm, 1, 000 mm
- Crumb Management
- Patented crumb management system
- Automation Level
- Innova Food Processing Software
- Crumb Distribution Control
- Fine and coarse crumbs control
- Hygienic Design
- Quick and easy cleaning
- Dust Control
- Cyclone vacuum attachment
- Pressure Rollers
- Adjustable
- CrumbFeeder Capacity
- 250 liter bunker
- Crumb separation control
- Fine and coarse crumb distribution
- Crumb transport mechanism
- Wheel-based transport
- Crumb adhesion enhancement
- Adjustable pressure rollers and vibrating plates
- Cleaning method
- Hygienic design for quick and easy cleaning
- Air knife usage
- Top-class air knives for optimum product coverage
- Line speed
- Up to 25 m per minute
- Automation level
- Innova Food Processing Software enabled
- Dust control
- Connects to cyclone vacuum
- Product changeover efficiency
- Minimal crumb wastage configuration
- Energy efficiency
- Via reduced crumb breakdown
- Crumb type compatibility
- J-crumbs, panko, cornflakes
- Belt compatibility
- 600 mm, 700 mm, 1, 000 mm widths
- Crumb type
- J-crumbs, panko, cornflakes
- Belt widths
- 600 mm, 700 mm, 1, 000 mm
- Control panel type
- HMI/Touchscreen
- Integration Possibilities
- Innova Traceability, Recipe Manager
- Belt widths
- 600 mm, 700 mm, 1, 000 mm
- Crumb Management System
- Adjustable flow for fine and coarse crumbs
- Pressure Rollers
- Adjustable