Crumb coating system for plant-based food products

Achieve superior crumb coating with precise control over texture and adherence, optimizing product quality while minimizing waste and enhancing operational efficiency.

Manages and Distributes Crumbs for Optimal Coating

The RevoCrumb from Marel is a leading crumb coating system designed for the food processing industry, particularly in plant-based and convenience foods. Utilizing a patented crumb management system, it excels in distributing and managing both fine and coarse crumbs for uniform coating on products like schnitzels and tenders. The RevoCrumb operates on a principle that maximizes crumb adhesion and pickup using adjustable pressure rollers and vibrating plates, while its unique wheel scoop design minimizes crumb breakdown compared to conventional screw systems.

Suitable for high-speed, continuous operations, it accommodates a wide range of applications, including breaded plant-based patties and cornflake-coated vegan nuggets. The system boasts a processing capacity of up to 25 meters per minute, with belt width options of 600, 700, and 1,000 mm. Integration with Innova Food Processing Software enhances automation, enabling precise quality control, recipe management, and full traceability ensuring consistent end-product results. The design facilitates easy cleaning and maintenance, supported by a cyclone vacuum attachment for dust-free operation and an optional CrumbFeeder for automated crumb replenishment, optimizing your production line efficiency.

Benefits

  • Enhances product appearance and quality with precise crumb distribution.
  • Minimizes material waste through low-stress crumb management.
  • Improves production efficiency with high-speed, continuous operation.
  • Ensures food safety and quality with comprehensive traceability and control.
  • Facilitates quick cleaning and maintenance with hygienic design features.

General


Applications
Plant-based proteins, Vegan alternatives, Schnitzels, Vegetarian products, Tenders, Plant-based food products
End products
Soy schnitzels, Coarse crumb-coated vegetarian fillets, Panko-crusted tenders, Breaded plant-based patties, Cornflake-coated vegan nuggets
Steps before
Battering, Preparation, Marinating
Steps after
Packing and labeling, Inspection, Frying, Cooking
Input ingredients
schnitzels, tenders, fine crumbs, coarse crumbs, batter
Output ingredients
coated products, high-quality products, crumb-covered products
Market info
Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.

Technical Specifications


Speed
Up to 25 m per minute
Belt Width
600 mm, 700 mm, 1, 000 mm
Crumb Management
Patented crumb management system
Automation Level
Innova Food Processing Software
Crumb Distribution Control
Fine and coarse crumbs control
Hygienic Design
Quick and easy cleaning
Dust Control
Cyclone vacuum attachment
Pressure Rollers
Adjustable
CrumbFeeder Capacity
250 liter bunker

Operating Characteristics


Crumb separation control
Fine and coarse crumb distribution
Crumb transport mechanism
Wheel-based transport
Crumb adhesion enhancement
Adjustable pressure rollers and vibrating plates
Cleaning method
Hygienic design for quick and easy cleaning
Air knife usage
Top-class air knives for optimum product coverage
Line speed
Up to 25 m per minute
Automation level
Innova Food Processing Software enabled
Dust control
Connects to cyclone vacuum
Product changeover efficiency
Minimal crumb wastage configuration
Energy efficiency
Via reduced crumb breakdown

Material Compatibility


Crumb type compatibility
J-crumbs, panko, cornflakes
Belt compatibility
600 mm, 700 mm, 1, 000 mm widths

Product type Characteristics


Crumb type
J-crumbs, panko, cornflakes

Physical Characteristics


Belt widths
600 mm, 700 mm, 1, 000 mm

Custom Options


Control panel type
HMI/Touchscreen
Integration Possibilities
Innova Traceability, Recipe Manager
Belt widths
600 mm, 700 mm, 1, 000 mm
Crumb Management System
Adjustable flow for fine and coarse crumbs
Pressure Rollers
Adjustable