Continuous cooking system for jelly and marshmallow production

Elevate your confectionery production with a system designed for the continuous cooking and vacuuming of jelly and marshmallow masses, ensuring precise temperature and pressure control for consistent quality in every batch.

Processes Jelly and Marshmallow Through Vacuum Cooking

The JELLYMASTER® from CHOCOTECH is a continuous vacuum cooker specifically designed for the precise production of jelly and marshmallow candies. Central to its operation is the SUCROTWIST® pressure dissolver, which facilitates efficient dissolution and vacuum control. The equipment’s hygienically engineered tube-in-shell system provides optimal heat exchange, eliminating dead areas to ensure uniform cooking. Capable of processing between 500 kg/h and 6000 kg/h, the JELLYMASTER® is tailored for high-volume confectionery production. Its PLC-controlled automation synchronizes all components for seamless integration into existing production lines, maintaining constant pressure through a pneumatically managed valve system. Compatible with CIP systems, it supports quick and thorough cleaning, reducing downtime during maintenance. This machine is essential for confectionery producers looking to maintain consistent product quality while enhancing operational efficiency.

Benefits

  • Enhances production efficiency with continuous operation and precise pressure regulation.
  • Maintains consistent product quality through optimized heat exchange and temperature control.
  • Reduces cleaning time with CIP compatibility, ensuring hygiene and minimizing downtime.
  • Supports scalable operations with a processing capacity of up to 6000 kg/h.
  • Simplifies integration into existing lines with PLC-controlled synchronization of components.

General


Applications
Candy,Jelly,Gummies,Marshmallow,Sweets,Sweet confections
End products
Marshmallow bites,Gummy bears,Gelatin-based sweets,Jelly beans,Fruit jelly candies,Sugar-coated jelly sweets,Marshmallow twists
Steps before
Dissolving,Cooking,Caramelization
Steps after
Packing,Forming,Coating
Input ingredients
sugar solutions,sweeteners,gelatin,pectin,starch
Output ingredients
jelly,marshmallow
Market info
CHOCOTECH is known for providing innovative solutions in the confectionery industry, specializing in machinery for processing and manufacturing chocolate, candies, and other sweets, with a reputation for precision engineering and tailored, high-quality equipment solutions.

Technical Specifications


Capacity
500–6000 kg/h
Automation
PLC-controlled
Pressure Control
Automatic with pneumatically controlled valve
Temperature Control
Automatic
Design
Hygienic tube-in-shell system
Connection
CIP-system compatible
Footprint
Compact

Operating Characteristics


Working mechanism
Continuous cooking with SUCROTWIST® pressure dissolver
Integrated steps
Dissolving,cooking,vacuuming
CIP/SIP
Easily connected to a CIP-system
Batch vs. continuous operation
Continuous
Automation level
PLC-controlled
Cleaning method
Hygienic design
Pressure control
Pneumatically controlled valve
Temperature and vacuum control
Automatic
Slurry return system
With return pipe to the slurry tank

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Small machine footprint
Discharge method
Tubular frame design
Design type
Hygienic tube-in-shell system
Pressure dissolver design
SUCROTWIST® with special design
System frame
Hygienic tubular frame

Custom Options


System Capacity
500–6000 kg/h
Footprint
Compact
Frame Design
Hygienic tubular frame