Vertical hammer mill for feed and grain processing

Optimize your milling operations and improve energy efficiency with this vertical hammer mill, designed to seamlessly integrate into your production line while reducing energy consumption by up to 25%. Ideal for handling high-speed, continuous grinding with minimal maintenance requirements.

Grinds and Mills Feed, Grains, and Biomass

The Vertica™ Vertical Hammer Mill from Bühler Group is engineered to enhance energy efficiency in animal feed, grain processing, and biomass applications. Eliminating the need for external aspiration, it achieves up to 25% energy savings. Its compact design facilitates seamless integration in existing lines, supporting continuous, high-speed operations with easy retrofitting. Versatile across multiple product types, including poultry and fish feed pellets, wood pellets, and flour, it processes up to several tons per hour, depending on material and configuration. The system’s automation allows for tailored process adjustments and integration into a smart factory setup. The Vertica’s robust build includes options designed for optimal wear resistance, maintaining high sanitation with easy access for cleaning and maintenance. Equipped with safety features like a two-hand safety mechanism and optional temperature sensors, it ensures operator safety and reliable operation across industry needs. Customizable configurations are available to meet specific processing requirements, supported by Bühler’s engineering expertise.

Benefits

  • Reduces energy costs by up to 25% with integrated air circulation, eliminating external aspiration needs.
  • Enhances production flexibility with rapid material changeovers and minimized downtime.
  • Simplifies maintenance through 360-degree access, ensuring quick servicing and reduced operational disruptions.
  • Ensures high hygiene standards with streamlined cleaning access and design.
  • Supports seamless integration and plant fit with compact design, suitable for retrofitting and new installations.

General


Applications
Animal feed,Oilseeds,Pulses,Pet food,Wheat,Grain,Grain processing/milling,Spices,Aqua feed,Biomass,Flour service
End products
Cumin powder,Sunflower seed meal,Dog kibble,Wood pellets,Chickpea flour,Wheat flour,Cat food granules,Poultry feed pellets,Soybean oil cake,Fish feed pellets,Mdf board fiber,Barley flakes
Steps before
Dehulling,Cutting,separating,Drying,Conditioning
Steps after
Cooling,buffering,Sifting,grading,Optical sorting,Packing,palletizing
Input ingredients
raw material,multi feed,aqua feed,premix,concentrates,grain processing,biomass
Output ingredients
processed feed,ground materials,milled grain,energy efficient products
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Energy savings
Up to 25%
Noise level
Within 83 dB(A)
Capacity
As a single or twin hammer mill solution
Footprint
Small
Automation
Full range of automation solutions
Access
360° access to rotor,hammers,and screens
Maintenance
Fast and simple
Changeover time
Short
Sanitation
Outstanding

Operating Characteristics


Working mechanism
Vertical hammer mills
Energy efficiency
Up to 25% savings
Automation level
Manual / PLC / SCADA
Cleaning method
Automatic lowering of hopper for accessibility
Changeover time
Short
Compact footprint
Yes
Integrated air circulation
No external aspiration needed
Noise control
Within 83 dB(A)
Sanitation
High sanitation and hygiene benefits

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Suitable for feed and food processing
Cleanability
Rotary access for easy cleaning
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
Handles various densities

Physical Characteristics


Compact footprint
Yes,small footprint for easy integration
Access to parts
360° access for maintenance
Discharge method
Integrated air circulation

Custom Options


Compact footprint
Small
Control panel type
Stand-alone / Integrated
Automation
Standalone / Smart factory integration