Integrated raw & auxiliary material pre-treatment system
Experience dust-free processing with an integrated system designed for efficient raw material handling, ensuring quality and minimizing contamination risks in solid and powder treatments.
Processes and Manages Powder and Solid Preparations
The OSD Formulation Line from AUSTAR is an intelligent system tailored for pharmaceutical and functional food production, expertly handling various stages of solid preparation. Combining advanced powder processing with integrated automation, it minimizes contamination risk by featuring closed pre-treatment processes like unpacking, self-cleaning, loading, crushing, and sieving. This line supports applications in pharmaceuticals, nutraceuticals, and supplements, producing end-products like paracetamol tablets and vitamin C supplements. The automated system employs precise measurement and batching with PLC control technology, ensuring traceability and efficiency. Built for seamless integration, it aligns with FDA, EU-GMP, and Chinese GMP standards. With modular design for easy cleaning and maintenance, it enhances operational efficiency for manufacturers and offers scalability to meet expanding production needs.
Benefits
- Minimizes contamination risk through dust-free, closed-process integration.
- Increases operational efficiency with precise PLC-controlled weighing and batching.
- Ensures compliance with FDA, EU-GMP, and Chinese GMP standards.
- Enhances production flexibility with modular design and easy maintenance.
- Supports traceability and production planning with integrated information management.
- Applications
- Solid preparations,Supplements,Pharmaceutical tablets,Nutraceuticals,Health products,Functional foods,Pharmaceuticals
- End products
- Energy bars,Coq10 capsules,Herbal extract pills,Probiotic capsules,Calcium fortified tablets,Vitamin c supplements,Multivitamin tablets,Protein supplements,Omega-3 capsules,Paracetamol tablets
- Steps before
- Unpacking,Self-cleaning,Loading,Crushing,Sieving
- Steps after
- Sterilization,Packing,Quality compliance check,Product transportation
- Input ingredients
- raw materials,auxiliary materials,bulk raw materials,powder materials,solid materials
- Output ingredients
- oral solid dosage,solid preparations,pharmaceutical products
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Automation
- PLC-controlled
- Batch documentation
- Auto recording
- Cleaning method
- Easy disassembling,assembling
- Dust-free operation
- Yes
- Measurement and weighing accuracy
- High precision
- System expandability
- Strong expansion capacity
- Automation level
- PLC / SCADA / Manual
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP 121°C
- Changeover time
- Quick Changeover
- Cleaning method
- Modular Design for Easy Cleaning
- Energy efficiency
- Optimized for Low Consumption
- Integrated steps
- Pre-treatment,Weighing,Batching
- Working mechanism
- Integrated Automated System
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- FDA compliance
- Yes
- EU-GMP compliance
- Yes
- Chinese GMP compliance
- Yes
- Footprint
- Compact / Modular Design
- System Design
- Modular / Closed System
- Feed Method
- Closed Treatment
- Discharge Method
- Modular / Dust-Free Operation
- Control panel type
- PLC / HMI
- Integration Possibilities
- MES,ERP
- Modular design
- Yes
- Operation Mode
- Manual / Automatic