Ampoule filling and sealing system
Designed for high-speed sterile liquid filling and sealing, this system ensures precise dosage and tamper-proof integrity, making it vital for maintaining product sterility and safety in pharmaceutical production lines.
Fills and Seals Sterile Ampoules
The STERIFILL series from IMA Group offers a range of linear ampoule filling and sealing machines designed to meet the stringent demands of the pharmaceutical and biotech sectors. Utilizing a fully automated, precision-engineered filling system, these machines ensure high-capacity throughput while maintaining sterile conditions for liquid formulations. Capable of processing open and closed ampoules, STERIFILL models like the B4, B6, B8, and B10 can be equipped with up to 10 dosing pumps, allowing for versatile and efficient production of sterile injection solutions such as saline, antibiotics, vaccines, and more. Each unit operates with brushless motors for precise control, offering seamless integration into existing lines and compatibility with LAF hoods, RABS, or isolator enclosures. Further enhancing its operational efficiency, the machine includes features like a “no ampoule, no fill” system, user-friendly Siemens HMI for easy operation, and CIP/SIP systems for automated cleaning and sterilization. Engineers can benefit from tool-free size changeovers and reduced downtime, while its compliance with GMP and FDA standards ensures adherence to industry regulations. Whether as a standalone unit or part of a comprehensive processing line, STERIFILL exemplifies reliability and precision for sterile ampoule production.
Benefits
- Enhances production efficiency with high-capacity filling and sealing of ampoules.
- Maintains sterile conditions automatically, ensuring product safety and quality.
- Minimizes labor costs through user-friendly Siemens HMI and automated processes.
- Streamlines maintenance and reduces downtime with tool-free changeovers and CIP/SIP systems.
- Ensures regulatory compliance, supporting GMP and FDA standards for pharmaceutical manufacturing.
- Applications
- Liquid formulations,Ready-to-inject solutions,Pharmaceuticals
- End products
- Narcotic analgesic ampoules,Chemotherapy drug ampoules,Sterile water for injection ampoules,Vaccine ampoules,Hormone therapy ampoules,Vitamin supplement ampoules,Saline solution ampoules,Pain relief injection ampoules,Antibiotic injection ampoules
- Steps before
- Ampoule infeed,Vial stoppering
- Steps after
- Ampoule sealing,Vial filling,Weighing system,Ampoule outfeed
- Input ingredients
- ampoules,vials,liquid,gas/oxygen
- Output ingredients
- filled ampoules,sealed ampoules,filled vials,stoppered vials,ready-to-inject solutions
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Type of ampoules
- Opened (type B and C),Closed (type D)
- Automation
- Fully driven by brushless motors
- Filling pumps
- Up to 10
- Output – ampoules
- 200–500 pieces/minute
- Output – vials
- 150–375 pieces/minute (Combi version)
- Filling range (ml)
- 0.5 – 5 ml
- Ampoule diameter (mm)
- 10.75 – 22.5 mm
- Vial diameter (mm)
- 16 – 42.5 mm
- Installed power (kW)
- 18 – 20 kW
- Weight (kg)
- 1800 – 2300 kg
- Dimensions (mm)
- 3300–3950L x 1150–1700W x 2020H
- Cleanability
- CIP/SIP systems available
- Changeover
- Quick and easy tool-free
- User Interface
- User-friendly HMI with Siemens touch screen
- Transport system
- Positive transport system
- Working mechanism
- Linear ampoule filling and sealing
- Automated processes
- Brushless motors for high precision
- Integrated steps
- Ampoule filling,sealing,vial processing
- CIP/SIP availability
- Yes,programmable automatic cycles
- Batch vs. continuous operation
- Batch
- Changeover time
- Quick and easy tool-free size changeover
- Automation level
- Fully driven by brushless motors
- Safety features
- Gas/oxygen safety valves,exhaust fume aspiration
- Ampoule Type
- Open (Type B and C) / Closed (Type D)
- Filling Range
- 0.5 – 50 ml (ampoules)
- Filling Range
- 0.5 – 50 ml (vials)
- Compact footprint
- Yes
- Machine dimensions
- 3300x1150x2020 mm - 3950x1700x2020 mm
- Machine weight
- 1800-2300 kg
- Control panel type
- Siemens touch screen
- Discharge method
- Linear Transport
- HMI type
- Siemens touch screen
- Integration possibilities
- LAF hoods system,RABS,isolator enclosures
- Configuration
- Stand-alone or integrated processing lines
- Filling pumps
- Up to 10 dosing pumps
- CIP/SIP systems
- Programmable automatic cycles
- Gas/oxygen circuit features
- Reinforced PTFE hoses and fastenings
- Combi version
- Ampoules and vials processing
- Ampoule types
- Opened (type B and C) and closed (type D)
- Motor type
- Brushless motors