Automatic tube filling and closing system

Enhance your packaging efficiency with a high-speed tube filling and closing solution that ensures precise dosing and secure sealing for cosmetics, pharmaceuticals, and personal care products, accommodating multiple product colors and packaging types effortlessly.

Fills and Seals Tubes with Precision

The AXO 2600 from Axomatic is a robust tube filling and closing machine engineered to meet the precise demands of pharmaceutical, cosmetic, and personal care manufacturers. Its use of advanced servo-driven dosing groups ensures accuracy in filling volumes ranging from 3 to 250 ml, accommodating various tube diameters and heights. This machine excels with applications spanning from anti-wrinkle creams to pre-filled syringes, offering a throughput of up to 200 tubes per minute.

AISI 304L stainless steel construction provides durability and corrosion resistance, while a touch-screen interface enhances control for Industry 4.0 integration. Unique features such as a no-tube no-filling sensor, adjustable diving nozzles for precise bottom filling, and a low-consumption hot air sealing system optimize operational efficiency. The AXO 2600 complies with CFR 21 PART 11 regulations and offers optional full ATEX certification, ensuring suitability for regulated environments. Additionally, its customizable sealing systems can handle complex multi-color dosing, exemplified by its ability to fill 2 or 3 color mascaras. For ease of maintenance, the machine supports fast, contamination-free cleaning of all product contact parts, making it a reliable asset in any high-demand production line.

Benefits

  • Enhances production efficiency with a high speed of up to 200 tubes per minute.
  • Minimizes product waste with precise dosing control and no-tube no-filling feature.
  • Reduces maintenance time with easy-to-clean components in contact with the product.
  • Ensures compliance with industry regulations, including CFR 21 PART 11 and optional ATEX certification.
  • Adapts to diverse product requirements with customizable sealing systems for multi-color and specialty applications.

General


Applications
Personal care products,Syringes,Lip gloss,Mascara,Toothpaste,Cosmetics,Canula tubes,Pharmaceuticals
End products
Antibiotic ointments,Facial moisturizers,Canula for catheterization,Anti-wrinkle creams,Colored lip gloss,Volumizing mascara,Whitening toothpaste,Pre-filled syringes for vaccines
Steps before
Mixing,Homogenization,Product Preparation
Steps after
Sealing,Final Packaging,Quality Control
Input ingredients
metal tubes,laminated tubes,plastic tubes,toothpaste ingredients,canula ingredients,syringe ingredients,lip gloss ingredients,mascara ingredients
Output ingredients
filled metal tubes,filled laminated tubes,filled plastic tubes,2-color toothpaste,3-color toothpaste,filled canula tubes,filled syringes,filled lip gloss containers,filled mascara tubes
Market info
Axomatic, part of the Marchesini Group, is known for manufacturing high-quality automated machinery for packaging, particularly in the cosmetic, pharmaceutical, and food industries, with a reputation for innovation and customization in engineered-to-order equipment.

Technical Specifications


Speed
200 pieces per minute
Dosing range
3 to 250 ml
Tube diameters
13.5-50 mm
Tube heights
70-250 mm
Number of Turntable stations
26
Automation
Touchscreen control panel,Industry 4.0 compatible
Cleaning method
Easy cleaning of all parts in contact with the product
Sealing system
Hot air sealing with low air consumption
Dosage accuracy
Adjustable stroke up to 130 mm

Operating Characteristics


Working mechanism
Automatic filling and closing
Integrated steps
Tube orientation,filling,and sealing
Automation level
PLC-controlled with Industry 4.0 compatibility
No-tube no-filling control
Electronic sensor
Customizable sealing systems
2 or 3 colors,various applications
Cleaning method
Easy cleaning of contact parts
Dosing method
Two independent dosing groups
Batch vs. continuous operation
Batch
Changeover time
Adjustable components
Energy consumption
Low air consumption for sealing


CFR 21 PART 11
With audit trail (option)
ATEX certification
Full (option)

Physical Characteristics


Machine body material
Stainless Steel AISI 304L
Nozzles
Two diving nozzles,adjustable stroke 130 mm
Tube diameters
13.5-50 mm
Tube heights
70-250 mm
Number of Turntable stations
26
Control panel type
Touch screen

Custom Options


Control panel type
Touch screen,Industry 4.0 compatible
Dosing groups
Two independent,driven by separated servomotors
Sealing system
New hot air with low air consumption,customizable systems available
Color filling capability
2 or 3 colors for toothpaste,mascara,etc.
Certification options
CFR 21 PART 11 compliance,Full ATEX certification (optional)