Syrup room for customized beverage ingredient preparation

Achieve unparalleled flexibility in beverage production with a syrup room designed for efficient mixing, dissolving, and pasteurizing processes, enabling seamless integration into any production line and ensuring precise ingredient control for innovative flavor development.

Processes and Mixes Diverse Beverage Ingredients

The Krones SyPro is a modular syrup room system tailored for beverage manufacturers, specializing in processing diverse ingredients such as syrups, concentrates, and sweeteners. It seamlessly integrates into your production line, offering both continuous and batch operations with recipe-controlled automation. By employing multi-stage mixing and filtration processes, it ensures precision and consistency across a wide array of end-products, including soft drinks, juices, and milk-based beverages. The system includes sophisticated components like CIP plants, mixing tanks, and inline multi-ingredient mixers, designed for efficient operation and reduced cycle times. Thanks to its modular design, the SyPro can be easily expanded to accommodate growing production needs. Additionally, the integration of energy-efficient technologies, such as variable-speed motors and advanced dissolving nozzles, ensures reduced energy consumption and operational costs. Built with corrosion-resistant materials, the SyPro supports various customization options, including processing capacity adjustments and material specifications, to meet specific industry requirements. It is complemented by comprehensive maintenance solutions, with CIP capabilities allowing for swift and thorough cleaning. Krones also offers hands-on engineering support, ensuring your system’s success in delivering high-quality beverage products.

Benefits

  • Streamlines production with seamless integration from ingredient processing to final packaging.
  • Reduces energy costs by optimizing sugar dissolving times and motor efficiency.
  • Provides precision mixing, ensuring consistent quality across diverse beverage formulations.
  • Offers modular expansion, accommodating future production growth and varying product lines.
  • Facilitates rapid, contamination-free cleaning with integrated CIP systems.

General


Applications
Water,Milk and milk-based drinks,Sugar syrup,Syrups,Spirits,Sweeteners,Plant-based milk alternatives,Beverage ingredients,Concentrates,Juices,Soft drinks
End products
Bottled water,Grape juice,Corn syrup,Flavored milk,Flavored syrups,Agave syrup,Orange juice,Almond milk,Artificial sweeteners,Cola,Herbal tea extracts,Cream liqueur,Soy milk,Fruit concentrates,Fruit punch,Lemonade,Simple syrup,Liquid sweeteners,Vodka mixers
Steps before
Ingredient procurement,Raw material preparation,Juice concentrate storage,Powder dissolving,Concentrate preparation
Steps after
Filling,Packaging,Carbonation,Quality inspection,Labelling
Input ingredients
powder ingredients,liquid ingredients,frozen raw ingredients,juice concentrate,sugar,food acids,crystalline form,powder form,concentrates,essences
Output ingredients
finished products,finished syrups,syrup,soft drinks
Market info
Krones is renowned for its expertise in manufacturing beverage and liquid food processing and packaging equipment, offering comprehensive solutions that include filling, packaging technology, and processing systems, and is reputed for innovation and quality in the industry.

Technical Specifications


Batch vs. Continuous
Batch or Inline
Automation
Fully automatic,recipe-controlled
Mixing Concepts
Batch mixing,Contiflow mixer,Multiblend mixing system
Modularity
Modular design,pre-assembled frame structure
Precision
High accuracy for syrups and product components
Syrup Storage
Syrup tank,Juice concentrate storage
Filtration System
Krones filtration system,Ion exchanger or activated carbon filter
CIP System
CIP systems and cleaning concepts
Sugar dissolving time
Shortened due to innovative infeed nozzle
Scalability
Flexible extension due to modular units
Inline mixing
Finished products with carbonation
Individual Adjustment
Output range adjustable to line output

Operating Characteristics


Mixing mechanism
Batch / Inline
Automation level
Manual / Fully automatic / Recipe-controlled
Cleaning method
CIP / Manual
Product handling
Powder / Liquid / Frozen ingredients
Modularity
Expandable modular units
Production type
Continuous / Batch
Pre-run tank
Available

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Foaming tendency
High
Sugar content level
High
Container size
Variable

Physical Characteristics


Modular design
Expandable with modular units
Compact footprint
Pre-assembled frame structure
Tank shape
Mixing,syrup,buffer,dissolving tanks
Control panel type
Plug and play,pre-installed connections
Discharge method
Inline multi-ingredient mixer
Batch vs. continuous operation
Batch or continuous production
Machine footprint
Compact,for quick installation

Custom Options


Control panel type
HMI / Touchscreen / PLC interface
Modular design
Expandable with additional units
Integration possibilities
Inline with existing infrastructure
Syrup manufacturing configurations
Batch / Continuous production
Mixing concepts
Batch / Recipe-controlled / Multi-ingredient mixing
Syrup room design
Compact modular units
CIP systems
Automated cleaning in place