Production freeze dryer for pharmaceutical manufacturing
Achieve precise lyophilization for sensitive products with customizable freeze drying solutions, maintaining critical product stability and potency throughout production.
Customizes Freeze Drying for Diverse Product Needs
The VirTis Benchmark Production Freeze Dryer from SP Industries is engineered for pharmaceutical and nutraceutical applications, providing a tailored approach to freeze drying. Utilizing customizable configurations, it ensures precise control over moisture removal across diverse product lines, including APIs and diagnostic kits. The system supports pilot and production scale operations with advanced Lyos 2.0™ control, offering both 21 CFR Part 11 compliant and straightforward control packages. Its robust design features 316L stainless steel construction, with options for optimized shelf and condenser configurations. Energy efficiency is enhanced with redundant refrigeration components for seamless operation. The dryer integrates clean-in-place (CIP) solutions, ensuring fast and efficient maintenance while meeting stringent industry regulations.
Benefits
- Ensures precise moisture removal to maintain product integrity and quality.
- Reduces operational downtime with hot swappable and redundant refrigeration components.
- Adapts to diverse product requirements with customizable configurations.
- Simplifies regulatory compliance with 21 CFR Part 11 software and validation packages.
- Minimizes cleaning time with an optional clean-in-place (CIP) system.
- Applications
- Tissue products,Active pharmaceutical ingredients (api),Nutraceuticals,Bulk collagen,Test kits,Diagnostic,Veterinary health products
- End products
- Immunoglobulin supplements,Insulin,Canine joint health supplements,Diagnostic kits,Hydrolyzed collagen powder,Biologic scaffolds,Elisa test kits
- Steps before
- Purification,Emulsification,Filling
- Steps after
- Packing,Sterilization,Quality Control,Tablet Pressing
- Input ingredients
- diagnostic kits,test kits,active pharmaceutical ingredients,nutraceuticals,veterinary health products,bulk collagen,tissue products
- Output ingredients
- freeze-dried diagnostic kits,lyophilized test kits,lyophilized active pharmaceutical ingredients,freeze-dried nutraceuticals,lyophilized veterinary health products,freeze-dried collagen,lyophilized tissue products
- Market info
- Material
- 316L stainless steel
- Compliance
- 21 CFR Part 11
- Shelf temperature
- To -70ºC
- Condenser temperature
- To -75ºC
- Condensers types
- Internal/External,Plate/Coil
- Control System
- Lyos 2.0™
- Configuration options
- Custom-built configurations
- Refrigeration
- Hot swappable and redundant components
- Validation packages
- IQ/OQ validation
- Control packages
- 21CFR compliant to simple applications
- Batch vs. continuous operation
- Batch
- Automation level
- PLC/SCADA
- CIP/SIP
- CIP solutions available
- Control system
- Lyos 2.0™ control system
- Compliance
- 21 CFR Part 11 compliant
- Refrigeration components
- Hot swappable and redundant
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Material
- 316L stainless steel
- Condenser temperature range
- To -75ºC
- Shelf temperature range
- To -70ºC
- Shelf design
- Varied shelf sizes and inter-shelf distances
- Customization
- Available in various configurations with optional features
- Discharge method
- Internal/external and plate/coil condensers
- Shelf designs
- Varied sizes and inter-shelf distances
- Condenser orientation
- Internal/external and plate/coil
- Control packages
- 21CFR compliant to simple applications
- Clean-in-place (CIP) solutions
- Optional
- Control system
- Lyos 2.0™ control system
- Refrigeration components
- Hot swappable and redundant
- Installation
- Cleanroom wall installation
- Validation assistance
- Optional