Filling solution for consumer healthcare products
Navigate complex liquid product formulations with a versatile filling solution designed for precision and efficiency, ensuring reliable processing for a wide range of consumer healthcare and cosmetic products.
Fills, Seals, and Monitors Liquid Products
The flexcare 100 from Groninger is a high-efficiency liquid filling machine designed to meet the versatile demands of consumer healthcare and pharmaceutical industries. Its standout feature is the tool-free change of format parts, enabling seamless processing of various liquids like eye drops, cough syrups, and nasal sprays. The machine supports continuous, high-speed operations, capable of achieving outputs up to 120 units per minute, depending on the filling volume and closure type. With integrated 100% weight monitoring, it ensures precise and reliable filling, reducing product loss and minimizing manual oversight. The flexcare 100 employs hygienic design principles, facilitating easy cleaning and maintenance and aligning with GMP compliance. Employing servo technology, it provides accurate filling and sealing using multiple systems, including volumetric rotary piston pumps and peristaltic pumps. Its multi-functional closing units accommodate diverse closure types, making it a robust choice for dynamic production environments. Customization and engineering support ensure the flexcare 100 can be tailored to specific production requirements, guaranteeing its fit across manufacturing setups.
Benefits
- Enhances production efficiency with quick, tool-free format changes.
- Ensures product integrity through precise 100% in-process weight control.
- Facilitates easy integration in high-speed lines, optimizing output up to 120 units per minute.
- Reduces maintenance time and contamination risk with ergonomic, accessible cleaning features.
- Adapts to varied product lines with customizable closure systems, enhancing operational flexibility.
- Applications
- Consumer healthcare,Cosmetic products,Over-the-counter products,Diagnostics,Eye drops,Nasal sprays,Dietary supplements
- End products
- Liquid cold medicines,Herbal dietary supplements,Eye ointments,Lubricant eye drops,Cough syrups,Probiotic capsules,Hyaluronic acid serums,Vitamin c supplements,Saline nasal sprays,Anti-itch lotions
- Steps before
- Purification,Emulsification,Preparation of Containers,Cleaning,Setup of Filling Parameters
- Steps after
- Quality Control,Packing,Labeling,Sterilization,Batch Documentation
- Input ingredients
- OTC products,diagnostics,dietary supplements,via ready-to-use vials,cartridges,syringes,bulk containers
- Output ingredients
- filled bottles,OTC product containers,diagnostic containers,supplement containers,accurately filled items,sealed vials,capped containers
- Market info
- Groninger is known for its expertise in manufacturing high-quality filling and packaging machinery for the pharmaceutical, cosmetics, and consumer healthcare industries, with a strong reputation for innovation, precision engineering, and customer-focused solutions.
- Output
- 7,200 items per hour
- Nominal processing range
- 16-68 mm
- Filling volume
- 1-500 ml per object
- Filling systems
- RKP,peristaltic pump,MDM with option for CIP/SIP
- Weight control
- 100% in-process
- Pre and post-gassing
- Available
- Sealing components
- Up to three components
- Output rate
- Up to 120 units per minute
- Automation
- Servo technology
- Door design
- Frameless
- Working mechanism
- Walking beams transport
- Integrated steps
- Weight monitoring,gassing,filling
- CIP/SIP
- CIP capable ceramic pumps
- Automation level
- Automatic
- Changeover time
- Quick and tool-free
- Cleaning method
- Easily accessible and ergonomic
- Batch vs. continuous operation
- Batch
- Air incorporation control
- Filling needle follows filling level
- Energy efficiency
- Low personnel cost due to automation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- EQMS Compliance
- ISO 9001
- Machine footprint
- Compact design for ergonomic cleaning
- Control panel type
- User-friendly interface with batch and audit trail logs
- Frame design
- Frameless doors for optimal visibility
- Discharge method
- Multifunctional closing units for different closure types
- Accessibility
- Easy access for quick and tool-free format change
- Control panel type
- HMI touch screen
- Integration possibilities
- CIP/SIP capable
- Filling system options
- RKP,peristaltic pump,MDM
- Closure types
- Droppers,screw caps,spray pumps
- Needle movement type
- Revolving filling needles