Compact continuous aerator for bakery production

Optimize your bakery production with a compact aerator that delivers precise aeration and temperature control, ensuring consistent quality for products like whipped creams and mousse without compromising your crowded production space.

Aerates and Mixes Bakery Products Efficiently

The TFT-RotoCompact RP250-400-600 from Tanis Food Tec is a vertical continuous aerator designed for bakery producers, food processing companies, and confectionery manufacturers. This compact machine incorporates a unique welded mixing head design, preventing leaks and enhancing structural integrity. It excels in applications such as whipped cream, marshmallows, and mousses, efficiently aerating and mixing products while maintaining optimal temperature control through its water-jacketed rotor and stator system.

The RotoCompact offers flexibility with a range of throughput from 50 kg/hr to 600 kg/hr, suitable for diverse production needs. Integrated with TFT smart control systems and intuitive HMI interfaces, the aerator supports stand-alone operation or full integration within larger processing setups. It facilitates easy maintenance with optimal accessibility and incorporates a hygienic design with CIP cleanability for contamination-free cleaning.

Engineered for durability, the RotoCompact is equipped with various seal types to handle product viscosities from smooth to high abrasive. Its compact footprint makes it an ideal solution for production floors with space constraints. Available material options ensure compatibility with food industry standards, and the machine is constructed to meet stringent hygiene and operational requirements, offering reliable, reproducible results for high-capacity production.

Benefits

  • Maximizes production space efficiency with the smallest footprint in its class.
  • Ensures product integrity with a leak-proof, rigid mixing head design.
  • Enhances process flexibility through smart controls for seamless integration.
  • Minimizes maintenance downtime with easy access and CIP cleanability.
  • Maintains precise product characteristics with optimal temperature control.

General


Applications
Mousses,Aerated confectionery,Desserts,Bakery products,Whipped toppings,Creams
End products
Whipped cream,Fruit-flavored mousse,Opera cake layers,Marshmallows,Sponge cake batter,Cupcake batter,Chocolate mousse,Nougat,Eclairs filling,Buttercream frosting
Steps before
Ingredient Preparation,Pre-Mixing
Steps after
Temperature Control,Quality Inspection,Product Packing
Input ingredients
Output ingredients
Market info
Tanis Food Tec is known for designing and manufacturing custom-engineered food processing equipment, specializing in innovative solutions for the confectionery, bakery, and dairy industries, with a reputation for quality, precision, and reliability in delivering tailored production lines.

Technical Specifications


Mixing head dimensions
Variable for different capacities
Capacity
50–600 kg/hr
Footprint
Smallest in the market
Automation
Smart controls and intuitive HMI
Mobility
Movable (executed on castors)
Temperature control
Water jacketed Rotor and Stator
Maintenance
Easy and optimal accessibility
Cleanability
CIP cleanable
Flexibility
Various seal types for different products
Integration
Stand-alone or full process integration

Operating Characteristics


Working mechanism
Vertical design
Integrated steps
Smart controls
CIP principles
CIP cleanable
Batch vs. inline flow
Continuous operation
Footprint
Smallest in market
Serviceability
Easy maintenance
Automation level
TFT smart control system
Mobility
Movable on castors
Temperature control
Water jacketed Rotor and Stator

Material Compatibility


Abrasion resistance
High abrasive compatibility
Biological compatibility
Hygienic design
Cleanability
CIP cleanable
Corrosive resistance (e.g. acids)
Welded design prevents leaks

Physical Characteristics


Mixing head design
Unique vertical design
Dimension variability
Various mixing head dimensions
Movability
Executed on castors
Temperature control
Water jacketed Rotor an Stator
Hygienic design
CIP cleanable design

Custom Options


Control panel type
TFT smart control system
HMI type
Intuitive HMI for stand-alone or integrated operation
Integration possibilities
Full integration in complete process setups
Portability
Movable on castors
Seal types
Various for different product abrasiveness