Aseptic tank for liquid food storage

Store and maintain the sterility of low and high acid liquid foods while ensuring product consistency and quality before the filling process.

Maintains Sterility and Homogeneity in Liquid Foods

The Asepto-R from SAP Italia is an aseptic storage tank engineered to maintain sterility and product quality for liquid foods, such as juices, dairy, and sauces, regardless of acidity level. It is specifically designed with an integrated agitation system to ensure homogeneity, even in products containing pulp or particles. This tank is essential for buffering processes, feeding up to multiple aseptic fillers and offers seamless integration into continuous production lines. With a user-friendly PLC control system, operators can manage both production and integrated CIP cleaning phases with ease, while minimizing contamination risks. The Asepto-R stores a wide range of products under sterile conditions, supported by automatic data recording for efficient process tracking and maintenance management. Available in corrosion-resistant materials, this solution aligns with food safety standards and provides flexibility through customizable configurations to fit specific production needs.

Benefits

  • Enhances production flexibility by accommodating both low and high acid liquid foods.
  • Minimizes contamination risk with integrated CIP system for thorough, automated cleaning.
  • Simplifies process management with user-friendly control and data recording features.
  • Maintains product quality with efficient agitation for homogenous storage.
  • Supports diverse production lines by feeding multiple aseptic fillers simultaneously.

General


Applications
Liqueurs,Sauces,Liquid foods,Wine,Milk,Spirits,Gravies,High acid food,Ice cream,Egg products,Beer,Syrups,Soft drinks,Low acid food,Dairy products,Juices
End products
Apple juice,Lager beer,Whiskey,Orange juice,Rum,Vanilla ice cream mix,Eggnog,Beef gravy,Yogurt drinks,Tomato sauce,Carbonated soft drinks,White wine,Chocolate milk
Steps before
UHT Sterilization,Sterility Treatment
Steps after
Filling Process,Aseptic Filling,Packaging
Input ingredients
low acid liquid foods,high acid liquid foods,liquid foods with pulp,liquid foods with particles
Output ingredients
sterile liquid foods
Market info
SAP Italia (Omnia Technologies) is known for providing advanced industrial ETO equipment solutions and innovative digital manufacturing tools, with a reputation for engineering excellence and delivering customized, technologically sophisticated products in the manufacturing sector.

Technical Specifications


Storage Type
Aseptic
Sterility Maintenance
UHT Process
Production Flexibility
Able to feed multiple fillers
Agitation System
Maintains product homogeneity
Product Compatibility
Low acid or high acid liquid foods
CIP Plant
Integrated
Control System
Automated,User-friendly
Data Export
.CSV files
Maintenance Software
Monitors valves and filters
Automation Level
High
Maintenance Features
Easy and quick

Operating Characteristics


Working mechanism
Agitation system
Integrated steps
CIP integration
CIP principles
Integrated CIP plant
Automation level
PLC / SCADA
Batch vs. continuous operation
Batch
Product homogeneity maintenance
Through agitation system
Storage capability
Low acid or high acid liquids
Feeding capability
For one or more aseptic fillers
Flexibility
Usage flexibility of production plant
Contamination prevention
Independent CIP plant

Material Compatibility


Biological compatibility
Yes
Cleanability
CIP integration
Corrosive resistance (e.g. acids)
Yes


CIP/SIP
Integrated CIP plant

Physical Characteristics


Tank shape
Cylindrical
Agitation system
Yes
Feed method
Aseptic Filling
Discharge method
Aseptic Filling
Integrated CIP plant
Yes

Custom Options


Control panel type
User-Friendly software
Integration possibilities
Integrated CIP plant
Agitation system
Maintains homogeneity
Customization solution
Flexible and tailored to needs
Control and supervising system
Automatic management