Potato product surface oil removal system
Efficiently remove excess surface oil from fried potato products, enhancing product quality and reducing oil waste while seamlessly integrating into continuous production lines.
Reduces Surface Oil and Recovers Frying Oil
The Oil Sweep® De-oiling System by Heat and Control is engineered specifically for food processing companies and potato product manufacturers, providing a unique solution for diminishing surface oil and optimizing oil recovery. This system employs a cyclone-based recovery mechanism to strip and reclaim frying oil, reducing wastage and improving cost-efficiency. Ideal for applications such as french fries, potato wedges, and various potato co-products, the system ensures high-quality end-products like straight cut fries, curly fries, and hash browns.
Featuring continuous, automated operation, the Oil Sweep® system integrates seamlessly into existing lines, enhancing production flow and adaptability across food, potato processing, snack food production, and frozen food manufacturing industries. Energy efficiency is achieved through advanced oil separation technology, which minimizes waste and contributes to healthier product outcomes. Constructed for durability and hygiene, the system includes automated Clean-In-Place (CIP) capabilities, offering low maintenance and easy sanitation. This system’s ability to retrofit into established setups makes it a versatile choice for upgrading and optimizing your existing production infrastructure.
Benefits
- Increases yield by efficiently recovering and recycling frying oil, reducing overall oil consumption.
- Enhances product quality by minimizing surface oil, leading to more consistent and desirable end products.
- Saves maintenance time with automated Clean-In-Place (CIP) functionality, ensuring quick and contamination-free cleaning.
- Offers operational flexibility, seamlessly retrofitting into existing production lines without significant modifications.
- Promotes cost savings by decreasing oil wastage and extending the lifespan of frying media.
- Applications
- Snacks,Potato wedges,Potato co-products,Fried potato products,French fries
- End products
- Hash browns,Crinkle cut fries,Croquettes,Potato chips,Curly fries,Potato skins,Straight cut fries
- Steps before
- Frying,Oil Recovery
- Steps after
- Freezing,Packing
- Input ingredients
- fried potato products,surface oil
- Output ingredients
- stripped potato products,recovered frying oil,solid fines
- Market info
- Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.
- Automation
- Automated CIP system
- Maintenance Requirement
- Low
- Oil Recovery System
- Bank of cyclones
- Integration Capability
- Retrofit into existing lines
- Design Type
- Hygienic design ductwork
- Application Type
- French fry and potato products
- Working mechanism
- De-oiling through cyclone separation
- Integrated steps
- Oil recovery,solid fines separation
- CIP/SIP
- Automated CIP system
- Batch vs. continuous operation
- Inline Continuous
- Retrofittable
- Yes,into existing lines
- Maintenance level
- Low maintenance
- Cleanability
- Automated CIP system
- Agglomeration risk
- Minimal
- Machine footprint
- N/A
- Tank size
- N/A
- Feed method
- Inline system
- Discharge method
- N/A
- Compact footprint
- Yes
- Control panel type
- Automated
- Control panel type
- PLC with HMI interface
- Integration possibilities
- Retrofit into existing lines
- Automation level
- Automated CIP system
- Maintenance
- Low maintenance requirements