Crate washer for beverage manufacturers

Ensure thorough cleaning of beverage crates with an advanced washing system featuring extended treatment zones and high-pressure jetting, designed to effortlessly handle even the toughest contaminants in high-speed operations.

Cleans and Decontaminates Beverage Crates

The Linajet Plus by Krones is a versatile crate washer designed for premium beverage production, delivering exceptional cleaning performance through its three-zone treatment process. What sets this equipment apart is its capacity to handle rigorous decontamination demands, efficiently removing heavy dirt with high-pressure jetting and brushing. It is ideal for applications in beer, soft drinks, milk alternatives, and distilled spirits industries, ensuring crates used for products like craft beers, almond milk, and premium fruit juices remain spotless. Operating at high speeds, it processes up to 3,600 crates per hour, powered by a frequency-controlled servo drive system.

Fully automated, the Linajet Plus integrates seamlessly into your existing production line with visual monitoring via a 21” VisiWin touch-screen. Its design incorporates features for energy efficiency, including an optional enviro setting for increased savings in energy and media consumption. Built with robust materials, the equipment offers resilience against corrosion, suitable for harsh cleaning environments. Compliance with international standards is ensured, making it a reliable asset in safeguarding your product’s quality and safety. Maintenance is streamlined thanks to large access doors and built-in systems for automatic debris and fume removal, ensuring continuous, fault-free operation to keep your production line running smoothly. Customization options, like heating systems and advanced filtration, provide tailored solutions to meet your specific cleaning needs.

Benefits

  • Enhances cleaning efficiency with extended treatment zones, ensuring impeccable crate hygiene.
  • Increases operational reliability through reduced system faults and seamless performance.
  • Optimizes resource use with optional energy-saving modes, cutting operational costs.
  • Streamlines maintenance with easy access and automated debris removal, minimizing downtime.
  • Provides flexible integration with customizable options to meet specific production needs.

General


Applications
Beverages,Water,Milk and milk-based drinks,Spirits,Plant-based milk alternatives,Juices,Soft drinks,Beer
End products
Distilled spirits,Premium bottled waters,Premium fruit juices,Oat milk,Almond milk,Flavored carbonated soft drinks,Lactose-free milk,Cold brew coffees,Craft beers
Steps before
Crate collection,Debris removal,Flushing
Steps after
Packing,Stacking,Palletizing
Input ingredients
crates,contaminated crates,beverage crates
Output ingredients
clean crates,decontaminated crates,premium crates
Market info
Krones is renowned for its expertise in manufacturing beverage and liquid food processing and packaging equipment, offering comprehensive solutions that include filling, packaging technology, and processing systems, and is reputed for innovation and quality in the industry.

Technical Specifications


Crate output capacity
Single-lane up to 3,600 crates per hour
Crate size
400 x 300 mm
Treatment zones
Three levels (pre-treatment,main treatment,post-treatment)
Jetting pressure
5 bar,optional 25 – 30 bar
Treatment time
48 seconds
Automation
Servo drive technology
High-pressure jetting
25 to 30 bar jetting pressure
Caustic heating
Optional
Blower
External with water return
Control panel
21” VisiWin touch-screen with ASi Safety
Consumption metering
Fresh water,heating medium,power,air,chemicals
Width adjustment
Crank/drive

Operating Characteristics


Cleaning Steps
Pre-treatment,Main treatment,Post-treatment
Contamination Removal
Heavy contamination
Automation Level
Servo drive technology
Treatment Zones
Three treatment zones
Jetting Pressure
5 bar,optional 25–30 bar
Debris Removal
Automatic sieving conveyor
Treatment Time
48 seconds
Post-Treatment Zone Length
Extended by 1.5 metres
High-Pressure Jetting
Adaptive
Batch vs. Continuous Operation
Continuous

Material Compatibility


Abrasion resistance
High
Corrosive resistance (e.g. acids)
Yes
Cleanability
Easy to clean
Biological compatibility
Suitable for food grade applications
Density/particle size
Uniform across standard crate materials

Physical Characteristics


Treatment Zones
Pre-treatment,Main treatment,Post-treatment
Machine Footprint
Three levels
Output Capacity
Single-lane up to 3,600 crates/hour
Crate Size
400 x 300 mm
Access Design
Large doors for easy maintenance and repairs
Debris Removal System
Automatic sieving conveyor with spraying system
Jetting Pressure
5 bar,optional 25–30 bar
Crate Turning Units
Two units,allowing treatment on both sides
Width Adjustment
Width-adjustable high-pressure jetting unit
Control Panel Type
21” VisiWin touchscreen with ASi Safety

Custom Options


Control panel type
21” VisiWin touch-screen with ASi Safety
Control system
Servo drive technology
Width adjustment system
Manual crank/drive
High-pressure jetting system
25 to 30 bar,manual adjustment
Optional heating system
Caustic and fume extraction
Optional internal crate turning unit
For treatment on both sides
Blower system
External with water return
Dosing unit
Incl. conductivity control
Debris removal unit
Automatic sieving conveyor with spraying system
Caustic filtration
Bypass filtration of the main jetting system