External washing and drying system for ampoules and vials
Optimize your aseptic processing by seamlessly integrating a compact solution for high-capacity washing and drying of ampoules and vials, ensuring precise cleanliness and operational efficiency.
Cleans and Dries Ampoules and Vials
The WRE system from the Marchesini Group is a rotary, continuous-motion machine engineered for precise external washing and drying of ampoules and small volume parenteral (SVP) vials. This equipment excels with its high-production capacity, processing up to 24,000 pieces per hour while maintaining gentle conveyance speeds to ensure the integrity of sensitive pharmaceutical products. Designed for seamless integration into existing production lines, the WRE features a customizable washing and blowing sequence controlled by a user-friendly interface. Its compact structure minimizes installation space yet maximizes operator safety, boasting integrated washing circuits and separation to prevent fluid cross-contamination. The machine employs brushless drive systems for enhanced synchronization and energy efficiency, while its sanitary-plastic belt loading and high-flow air blowers provide efficient product handling and drying. Compatible with vial sizes from 2R to 125ml and ampoules from 1 to 25 ml, the WRE is indispensable for pharmaceutical and biotech companies seeking reliable cleaning solutions that meet strict GMP standards.
Benefits
- Enhances production efficiency with high throughput capability of up to 24,000 ampoules and vials per hour.
- Minimizes operational disruptions with quick and simple format changes.
- Reduces operational risks and ensures product integrity through integrated washing and drying circuits that prevent cross-contamination.
- Lowers maintenance costs and extends equipment lifespan with protected mechanical drives and brushless system synchronization.
- Streamlines line integration and adaptation to various production needs with customizable washing sequences and easy in-line connectivity.
- Applications
- Liquid formulations,Vials,Small volume parenterals (svp),Biopharmaceuticals,Ampoules,Aseptic processing solutions,Pharmaceuticals
- End products
- Adrenaline ampoules,Vaccines in ampoules,Insulin vials,Hormone replacement therapy vials,Sterile saline solution vials,Eye drop solutions in vials,Antibiotic liquid vials,Cancer treatment liquid vials
- Steps before
- Filling and Sealing,Capping,Stoppering
- Steps after
- Blowing,Drying,Labeling,Serialization,Cartoning,Palletizing
- Input ingredients
- filled ampoules,sealed ampoules,Small Volume Parenteral (SVP) vials
- Output ingredients
- washed ampoules,dried ampoules,washed vials,dried vials
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Production Capacity
- up to 24,000 pieces/h
- Conveyance Speed
- slow conveyance speed
- Operator Safety
- maximum protection
- Format Change
- quick and simple
- Brushless Drives
- perfect synchronization
- Automation
- Operator interface with industrial PC and touch-screen
- Drying System
- Automatic vial drying by high-flow rate air blowers
- Loading System
- Automatic loading on a motorized sanitary-plastic belt
- Unloading System
- Automatic unloading on tray or in-line to downstream equipment
- High production capacity
- up to 24,000 pieces/h
- Automation level
- PLC-controlled
- Operator safety protection
- Integrated washing circuits
- In-line connection
- Easy with other machines
- Automation level
- Automatic loading and unloading
- Pressure control
- Every washing media
- Drying method
- High-flow rate air blowers
- Container size
- 1 ml – 25 ml (ampoules),2R – 125 ml (vials)
- Container Shape,Type
- Ampoules,Small Volume Parenteral (SVP) vials
- Machine footprint
- Compact design with minimal installation space
- Conveyance method
- Rotary continuous motion
- Cleaning accessibility
- Easy maintenance and cleaning
- Machine type
- Rotary washing machine
- Size versatility
- Accommodates all ampoule and vial sizes
- Loading method
- Automatic loading on motorized belt
- Unloading method
- Automatic unloading on tray or in-line
- Control system
- Industrial PC with touch-screen monitor
- Control panel type
- Industrial PC with touch-screen monitor
- Integration possibilities
- In-line connection with other machines
- Customization of washing/blowing sequence
- Customizable
- Machine function drives
- Brushless
- Format change
- Quick and simple