Quality assurance for metal surface treatment

Achieve unparalleled accuracy in metal surface treatments with advanced quality assurance systems, ensuring compliance and enhanced performance through precise thickness and corrosion resistance testing, essential for maintaining the integrity of critical components.

Processes Precision Metal Parts and Components

SPALECK’s CNC Precision Machining and Laser Cutting System revolutionizes industrial manufacturing with its ability to perform high-accuracy machining and cutting tasks. The equipment employs advanced CNC technology and laser precision to execute complex operations in metalworking, offering versatility for industries like recycling and pharmaceuticals. Designed for integration into existing production lines, it supports a broad range of processes, including laser cutting, CNC machining, bending, and surface treatment. Its customizable configurations enhance material compatibility, featuring options such as stainless steel construction for durability and corrosion resistance. Operating under continuous and high-speed conditions, it maximizes throughput while reducing energy consumption through optimized motor control. The system is built in compliance with industry standards, ensuring quality and consistency. Regular maintenance is streamlined with built-in diagnostics and optional cleaning systems, minimizing downtime and enhancing operational efficiency.

Benefits

  • Enhances production efficiency by integrating CNC precision machining and laser cutting operations seamlessly.
  • Minimizes operational costs through reduced energy consumption with optimized motor controls.
  • Ensures high-quality output with precision engineering tailored to industry-specific needs.
  • Offers customization options to meet specific material and corrosion resistance requirements.
  • Reduces maintenance downtime with advanced diagnostic and optional cleaning systems.

General


Applications
Cnc machining,Chemical processing,Metal fabrication,Galvanic coating,Water treatment,Precision parts,Food processing,Pharmaceutical sieving,Recycling,Laser parts
End products
Metal components,Purified water,Cnc precision components,Processed foods,Electroplated metals,Chemical compounds,Recycled materials,Pharmaceutical powders,Laser cut sheets
Steps before
Metal Processing,Laser Cutting,Bending and Forming,Welding Assemblies,Robot Welding
Steps after
Surface Treatment,Quality Assurance,Galvanic Coating,Environmental Monitoring
Input ingredients
Metallteile,Oberflächenveredelungselemente,Rohwasser,Schmutzwasser
Output ingredients
veredelte Oberflächen,gereinigtes Abwasser,VE-Wasser,Kühlwasser
Market info
Spaleck is known for its expertise in designing and manufacturing innovative screening, separation, and conveying technology, particularly for recycling and bulk materials industries, and is reputed for high-quality, durable equipment tailored to customer specifications globally.

Technical Specifications


Compliance Standard
DIN EN ISO 9001
Quality Management System
SPALECK-Management-System (SMS)
Surface Treatment Method
Galvanization
Surface Finishing Method
Gleitschleifen (vibratory finishing)
Parameter Monitoring
Chemical Laboratory
Corrosion Protection Testing
DIN EN ISO 9227
Environmental Protection
Spültechnologie (rinsing technology)
Wastewater Treatment
Automated Abwasserbehandlungsanlage

Operating Characteristics


Quality Assurance Level
ISO 9001
Automation Level
Manual / PLC
Cleaning Method
Stand,Cascade,Spray Rinsing
Batch vs. Continuous Operation
Batch Process
Corrosion Testing Standard
DIN EN ISO 9227
Environmental Consideration
Water Recycling with Automatic Wastewater Treatment
Monitoring System
Continuous Parameter Monitoring

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Surface finishing type
Galvanic / Gleitschleifen

Custom Options


Control panel type
Standard / Custom
Integration possibilities
Custom solutions available