Automatic powder vacuum conveying system for infusion production

Enhance your production line with our vacuum conveying solution, designed to streamline powder transport and minimize contamination risks while ensuring precise, automated weighing and feeding for complex batch production.

Conveys and Weighs Powders for Sterile API Production

The Powder Vacuum Conveying System for Large Volume Infusion Lines from AUSTAR is a sophisticated solution designed to streamline powder handling in pharmaceutical and chemical production environments. This system employs a closed, dust-free vacuum transport mechanism, significantly reducing labor intensity and eliminating dust leakage in clean rooms. Ideal for conveying and precisely weighing pharmaceutical granules, lyophilized powder formulations, sterile penicillin, and fine chemical intermediates, it integrates seamlessly into existing lines for sterile API and biopharmaceutical production.

The system boasts robust automation through a BATCH control system conforming to S88 standard, facilitating flexible production across various product batches while ensuring compliance with FDA, cGMP, and 21CFRPart11 standards. AUSTAR’s design includes automatic pipeline switching to enhance production efficiency and minimize cross-contamination. Moreover, its compact design places critical components strategically to lower air conditioning demands and energy usage in production areas.

Equipped with both CIP and SIP features, the system allows for rapid cleaning and sterilization, dramatically reducing turnaround times between batches. Its integration capability supports existing processes with ease, guaranteeing a smooth fit within the operational structure of pharmaceutical and biotech plants. Additionally, the system is available in high-grade materials suitable for demanding pharmaceutical standards, ensuring durability and long-term reliability.

Benefits

  • Enhances production efficiency by automating powder conveying and weighing, reducing manual labor.
  • Minimizes cross-contamination risks with its closed transport and automatic pipeline switching system.
  • Lowers energy consumption through compact design, optimizing clean room air conditioning requirements.
  • Ensures compliance with pharmaceutical standards with fully automated BATCH control system.
  • Shortens batch conversion times with integrated CIP and SIP capabilities.

General


Applications
Sterile api production,Fine chemicals,Pharmaceutical powder,Biopharmaceuticals,Non-sterile api production
End products
Active pharmaceutical ingredients (apis),Monoclonal antibodies,Fine chemical intermediates,Pharmaceutical granules,Sterile penicillin,Lyophilized powder formulations
Steps before
Raw Material Preparation,Weighing,Centralized Preparation
Steps after
Batch Conversion,Production,CIP/SIP Process
Input ingredients
raw materials,powder,large volume infusion
Output ingredients
accurately weighed powder,batch production,multiple product batches
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Transport Mode
Closed and dust-free
Operation Control
Automatic
Weighing Accuracy
Automatic,accurate
Cross Contamination Risk
Minimized
CIP/SIP
Available
Batch Conversion Time
Greatly shortened
Space Design
Compact
Tank Placement
Unclassified area
SKID Placement
C-class area
Air Conditioning Consumption
Reduced
Information Management System
BATCH control system
Compliance
FDA,cGMP,21CFRPart11
Production Line
Single,flexible
Process Confidentiality
Ensured
Production Efficiency
Improved

Operating Characteristics


Working mechanism
Vacuum conveying system
Integrated steps
Preparation,feeding,weighing,transporting
CIP/SIP
CIP and SIP capable
Batch vs. continuous operation
Batch control system
Automation level
Automatic
Changeover time
Reduced batch conversion time
Cross-contamination prevention
Closed and dust-free transport mode

Material Compatibility


Density/particle size
0.5–2.5 g/cm³


FDA Compliance
21 CFR Part 11
GMP Compliance
cGMP
S88 Compliance
S88 Standard

Physical Characteristics


Machine footprint
Compact
Tank placement
Unclassified area
SKID placement
C-class area
Design
Lean SKID
Transport mode
Closed and dust-free
Pipelines
Automatic switching
CIP/SIP capability
Yes

Custom Options


Control panel type
Batch control system,S88 standard
Integration possibilities
FDA,cGMP,21CFRPart11 compliance
Automation level
Automatic,PLC-controlled