Fruit base processing technology for yoghurt and bakery
Ensure the integrity of fruit preparations while maximizing variety and quality with versatile processing solutions that minimize mechanical and thermal stress on raw ingredients.
Processes and Packages Aseptic Fruit and Dairy Ingredients
The Aseptica Prima from Bertuzzi is an aseptic filler designed specifically for the efficient processing and packaging of fruit preparations and dairy ingredients. This equipment ensures contamination-free environments, incorporating a vacuum-assisted aseptic filling system that handles both batch and continuous operations. Ideal for yoghurt bases, bakery, and confectionery industries, it processes a wide range of products such as apricot puree and coconut cream.
Capable of integrating seamlessly into your production line, the Aseptica Prima supports product transfers using sterile nitrogen or peristaltic pumps for high-viscosity outputs. With adjustable capacities, it ensures optimal throughput and is constructed from materials that enhance both energy efficiency and resistance to corrosion. The unit features a CIP system, ensuring compliance with international food safety standards, and provides ease in cleaning and maintenance.
Benefits
- Enhances product safety by ensuring sterile packaging in an aseptic environment.
- Increases operational efficiency through vacuum-assisted transfers for high-viscosity ingredients.
- Minimizes downtime with a robust CIP system for quick and effective cleaning.
- Maintains product quality by preventing thermal damage with adjustable steam pressure controls.
- Offers flexibility in production lines with customizable capacities and integration options.
- Applications
- Yoghurt bases,Bakery ingredients,Fruit preparations,Confectionery ingredients
- End products
- Coconut cream,Apple filling,Strawberry sauce,Pear slices,Peach fruit base,Mixed berry compote,Apricot puree,Orange puree
- Steps before
- Fruit Sorting,Dicing,Ingredient Preparation,Mixing,Blending,Pre-heating,Dearation
- Steps after
- Cooling,Aseptic Filling,Packing,Wrapping,Cold Storage
- Input ingredients
- apricots,peaches,strawberries,berries,apples,pears,coconuts,oranges,water,sugar,thickeners,citric acid,frozen fruits,canned fruits,aseptic bags
- Output ingredients
- fruit bases for yoghurt,fruit bases for bakery,fruit bases for confectionery,aseptic bags,bags in drum,stainless steel reusable tanks,aseptic totes
- Market info
- Bertuzzi is known for designing and manufacturing industrial equipment for the fruit and vegetable processing industry, specializing in producing machinery for juice and puree production, with a reputation for quality engineering and innovative solutions.
- Fruit Processing Capacity
- Varied (customizable)
- Heating Method
- Low pressure steam
- Pre-heating Temperature
- Adjusted as needed
- Pasteurization Temperature
- Customizable (Varies)
- Cooling Temperature
- Down to 40°C
- Fill Bag Sizes
- 5 - 25 kg,200 kg drums
- Fruit Loading Method
- Vacuum / Pump / Trolley
- Automation
- PLC-controlled
- Aseptic Filling
- Integrated Aseptica Prima
- Steam Pressure Control
- Adjustable
- Blending Speed Control
- Adjustable
- Transportation Method
- Gravity,nitrogen,fine filtered steam
- CIP System
- Integrated CIPMatic
- Shelf Life
- 3-4 months (up to 6 with preservatives)
- Working mechanism
- Blending,heating,pasteurization
- Integrated steps
- Sorting,blending,pasteurization,cooling,filling
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / PLC
- CIP/SIP
- CIP
- Cleaning method
- Integrated CIP system
- Aseptic filling
- Gravity transfer with sterile nitrogen or peristaltic hose pump
- Nitrogen usage
- Sterile nitrogen for product transfer
- Fruit loading method
- Vacuum,pump,or trolley
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Tank shape and size
- Various volumes available
- Machine footprint
- Compact design
- Feed method
- Vacuum or pump or trolley
- Discharge method
- Gravity with sterile nitrogen or pressurized steam
- Blender configuration
- Adjustable speed stirrer
- Aseptic totes size
- 5 - 200 kg or stainless steel tanks
- Cooler configuration
- Multiple units required
- Processing temperature control
- Adjustable steam pressure
- Pasteurization capacity
- Different volumes available
- Cooling method
- Gravity transfer and sterile nitrogen/steam assist
- Aseptic fill options
- Bags-in-drums,bags-in-boxes,reusable tanks
- Stirrer speed
- Adjustable
- Vacuum system
- Liquid ring vacuum pump
- Cooling system
- Multiple cooler units