Sterile lyophilisation and filling line
In pharmaceutical production, maintaining sterility while handling high-potent drugs is critical. Traditional methods may expose operators to hazardous materials and compromise product integrity, requiring advanced containment solutions.
Ensures sterile production for high-potent drugs
The Sterile Lyophilised Filling Line from Telstar is designed to provide a complete aseptic enclosure for the entire vial filling and lyophilization process. This system integrates a 20 m² freeze dryer with a 400 kg ice condenser capacity, featuring both CIP (Clean-in-Place) and SIP (Sterilization-in-Place) to ensure sterility throughout the cycle. The system is equipped with a mushroom-type chamber-condenser isolation valve and dry vacuum pumps, enhancing its ability to handle solvents effectively. Automatic row-by-row, single-side push-in/pull-out loading and unloading mechanisms streamline operational efficiency. The integrated SCADA control package further supports precise monitoring and control, ensuring consistent, high-quality results. Telstar’s design also includes an isolator system to protect both the product and the operator, ideal for high-potent drug applications.
Benefits
- Maintains sterility for sensitive drug production
- Automatic loading and unloading increases efficiency
- Integrated SCADA system for precise control
- CIP and SIP systems ensure hygiene standards
- Comprehensive containment for operator safety